Opening Pressure Test

1985 Chevrolet Chevy Van G20, 6.2 C, StandardSECTION Opening Pressure Test
WARNING: This page does not describe the selected car, but rather 20 other vehicles, including the 1994 GMC Yukon, 1994 GMC Vandura Special, 1994 GMC Vandura, 1994 GMC Suburban, and 1994 GMC Rally Camper Special. However, it is still accessible from the selected car via links, so may be relevant.
  1. Open tester shutoff valve 1/4 turn from closed position. Slowly depress tester lever and observe gauge. Note pressure at which needle of pressure gauge stops. Some injector nozzles may pop while other injector nozzles may drip (this is not a leak).
  2. Injector opening pressure should not fall to less than 1500 psi (105 kg/cm2 ). Replace any injector nozzle that does not meet lowest acceptable pressure. Release tester pressure.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.