Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET1985CAVALIER BASE, 4D SEDAN, 2.8 W, STANDARDREPAIR AND DIAGNOSIS (SINGLE PAGE)STEERINGSTEERING GEAR - MANUALREMOVAL & INSTALLATIONRACK, PISTON ROD & GUIDEREMOVAL
1985 Chevrolet Cavalier Base, 4D Sedan, 2.8 W, Standard
Rack, Piston Rod & Guide: Removal
1985 Chevrolet Cavalier Base, 4D Sedan, 2.8 W, StandardSECTION Removal
- Using Tool (J-29811), unscrew rod and piston assembly from rack. Because of tight tolerances, it may be necessary to use piston guide as a slide hammer to separate rod and piston from rack.
- DO NOT remove piston rod guide from rod and piston assembly unless piston rod guide, piston rod seal or piston and rod assembly require replacement. This could damage piston rod seal.
- Remove retaining ring and back-up washer from piston guide. Using a screwdriver, carefully pry seal from piston guide.
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.