Fuel Pump: Service and Repair

1985 Chevrolet C 10 P/U 2WD V8-305 5.0LSECTION Service and Repair



Removal

1. Disconnect fuel inlet line from pump.
Disconnect vapor return hose, if so equipped.
2. Remove two bolts holding fuel pump.
3. Remove fuel pump, push rod, gasket and mounting plate (if used).

Installation

1. Install push rod, gasket, mounting plate (if used) and fuel pump.
2. Install two hex head bolts, turning them alternately and evenly.
3. Install fuel outlet pipe. If it is difficult to start fitting, time can be saved by disconnecting upper end of pipe from carburetor. Tighten fitting securely, meanwhile holding fuel pump nut with a wrench. Install and tighten fitting at carburetor, if removed.
4. Install fuel inlet hose and clamp. Install vapor return hose and clamp, if so equipped.
5. Start engine and check for leaks.



RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.