Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET1983STEP VAN P20, 6.2 J, AUTOMATIC, 400/M40REPAIR AND DIAGNOSIS (SINGLE PAGE)ENGINE PERFORMANCESYSTEMEGR FUNCTION TESTINGSYSTEM TESTINGEGR-TVS TEST (HOT)
1983 Chevrolet Step Van P20, 6.2 J, Automatic, 400/M40
EGR-TVS Test (Hot)
1983 Chevrolet Step Van P20, 6.2 J, Automatic, 400/M40SECTION EGR-TVS Test (Hot)
- Remove EGR valve vacuum hose at EGR valve and connect hose to a vacuum gauge. Start engine. With transmission in Park or Neutral, open throttle partially. As throttle is opened, vacuum gauge should respond with an increase in vacuum reading. If operation is satisfactory, remove gauge and reconnect hose to EGR valve. If gauge does not respond to throttle opening, proceed to step 2).
- Remove carburetor-to-TVS hose from switch and connect hose to vacuum gauge. Start engine. With transmission in Park or Neutral, open throttle partially. If vacuum gauge responds to throttle opening, switch is defective. Remove switch and replace with new part. If gauge does not respond to throttle opening, check for plugged hose or defective carburetor.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.