Pulley Bearing Replacement

1983 Chevrolet Citation 4D Hatchback, 2.5 R, AutomaticSECTION Pulley Bearing Replacement
Fig 1: Remove Snap Ring - Tool No. 6-External Snap Ring Pliers
G17531

Perform steps 1-4 of "SEAL REPLACEMENT". Using external snap ring pliers, remove snap ring retaining pulley and bearing assembly.

Fig 2: Install Puller Pilot Tool (Reference No. 14-Puller Pilot, No. 12-Pulley Puller.)
G17532

Install puller pilot to front head. Install pulley puller down into inner circle of slots in pulley. Turn puller clockwise to engage puller tangs in segment of pulley between slots.

Fig 3: Remove Pulley & Bearing
G17534

Hold puller in place and tighten puller screw against puller pilot. Remove pulley and bearing assembly from compressor head.

Fig 4: Remove Bearing - Tool No. 17-Support Block, No. 21-Bearing Remover, No. 18-Driver Handle
G17535

Using support block, support the pulley hub properly. remove forcing screw from puller. Without removing puller from pulley, turn assembly over, and rest pulley on puller. Drive out bearing with bearing remover and a driver.

NOTE: It is not necessary to remove staking to remove bearing, but staking should be filed away before installing new bearing.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.