Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET1966K10 SUBURBAN 4.8L ENG, AUTOMATIC TRANS, TRANS MFR CD POWERGLIDEREPAIR AND DIAGNOSIS (SINGLE PAGE)DRIVELINES & AXLESDIFFERENTIALS & DRIVE AXLESDRIVE AXLES - DANA/SPICER SEMI-FLOATING AXLESOVERHAULREASSEMBLY & ADJUSTMENTCASE ASSEMBLY
1966 Chevrolet K10 Suburban 4.8L Eng, Automatic Trans, Trans Mfr CD Powerglide
Case Assembly
1966 Chevrolet K10 Suburban 4.8L Eng, Automatic Trans, Trans Mfr CD PowerglideSECTION Case Assembly
- Place differential case in holding fixture or vise. Lubricate side and pinion gears and all thrust washers and install in case. Rotate side gears until holes in pinion gears and washers line up with holes in case. Install spacer block (if equipped) and differential pinion shaft. If old thrust washers are used, check for preload of side gears. Clearance between side gears and case should be 0.000 - 0.006"; if not, shims can be installed (at least one on each side) or new thrust washers used. Install lock pin and peen over hole to retain pin. Inspect ring gear and case for burrs and nicks. Install ring gear and tighten bolts evenly.
- Install differential side bearings. Assemble case in housing WITHOUT shims. Install bearing caps and tighten bolts just enough to seat bearing cups. Mount dial indicator to read at back of differential flange. Measure and record amount of side play of differential case by moving back and forth with a screwdriver (see illustration). The measurement will be used later to determine proper shim pack dimension. Remove case from housing.
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.