Weather Pack(R) Connectors

Typical Weather Pack(R) Connector And Terminal:

Follow the steps below to repair Weather Pack(R) connectors.

Step 1:
Separate the connector halves.

Step 2:
Open secondary lock. A secondary lock aids in terminal retention and is usually molded to the connector.

Step 3:
Grasp the lead and push the terminal to the forward most position. Hold the lead at this position.

Step 4:
Insert the Weather Pack(R) terminal removal tool into the front (mating end) of the connector cavity until it rests on the cavity shoulder.

Step 5:
Gently pull on the lead to remove the terminal through the back of the connector.

NOTE: NEVER use force to remove a terminal from a connector.

Step 6:
Inspect the terminal and connector for damage. Repair as necessary (refer to Terminal Repair). Terminal Repairs

Step 7:
Re-form the lock tang and reseat terminal in connector body.

Step 8:
Close secondary locks and join connector halves.