Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Thermostat Test Procedure Using Tempil Sticks
The coolant thermostat can be tested using a temperature (tempil) stick. The temperature stick is a pencil like device. It has a wax material containing certain chemicals which melt at a given temperature. Take a 87°C (188°F) tempil stick or a 97°C (206°F) tempil stick and rub it on the thermostat housing. Temperature sticks can be used to determine a thermostat's operating range.
- Use a GE 24731
Tempil Stick in order to find the opening and the closing temperatures of the coolant thermostat.
- The 188 tempil stick melts at 87°C (188°F). The thermostat should begin to open.
- The 206 tempil stick melts at 97°C (206°F). The thermostat should be fully open.
- Replace the coolant thermostat if it does not operate properly between this temperature range.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.