Replacing Intake Manifold - Upper: Installation

2006 Buick Allure CXSSECTION Installation
WARNING: This page is about a different variant/trim than selected.
  1. If the manifold was replaced install the following:
    • Vacuum source manifold
    • PCV valve
    • MAP sensor
    • Throttle body
  2. Fig 1: Upper-To-Lower Intake Manifold Carrier Gasket & Upper Intake Manifold
    GM405818Courtesy of GENERAL MOTORS CORP.
  3. Install the upper-to-lower intake manifold carrier gasket to the upper intake manifold.
  4. Fig 2: Identifying Upper Intake Manifold Bolts & Studs
    GM910998Courtesy of GENERAL MOTORS CORP.
  5. Carefully install the upper intake manifold (5) onto the lower intake manifold. Ensure that the alignment pins in the upper intake manifold align with the holes in the lower intake manifold.
  6. Apply thread lock compound GM P/N 12345382 (Canadian P/N 10953489), or equivalent, to the threads of the bolts (1, 4) and the studs (2, 3).
  7. Fig 3: Identifying Upper Intake Manifold Bolts Tightening Sequence
    GM49828Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.