Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Seal Removal
- MOUNT COMPRESSOR
Install compressor on base plate stand on bench with drive end upright.
- REMOVE SHAFT NUT
Hold clutch hub stationary using spanner wrench tool, use 9/16" thin-wall deep socket to remove nut from end of shaft.
- REMOVE SNAP RING
Remove internal snap ring visible within compressor neck using snap ring pliers.
- REMOVE WASHER
Lift out washer on end of compressor shaft (washer will be freed by snap ring removal).
- REMOVE CLUTCH HUB
- Engage threads on outer surface of clutch hub removing tool with threads on inner diameter of clutch hub and screw the tool down into the hub.
- Hold tool with wrench on large hexagonal section, use second wrench to turn inner bolt down into tool. This will pull hub off shaft without disturbing shaft position in compressor.
- Lift clutch hub off and remove tool from hub. Remove key from key way in shaft.
- REMOVE SLEEVE NOTE: An absorbent felt sleeve and metal sleeve retainer are used on most compressors beginning in 1967. When found, remove as follows:
Pry concave metal retainer out of upper end of compressor neck, remove felt sleeve from around inner circumference of neck using care to remove all traces of felt. Discard these parts.
- CLEANING
Thoroughly clean entire area within compressor neck, around seal, and exposed part of compressor shaft. This is very important to prevent foreign material getting into compressor when seal removed.
- REMOVE SNAP RING
Using internal snap ring pliers, reach down into compressor neck recess and remove snap ring retaining seal seat. Discard this snap ring.
- REMOVE SEAL SEAT
STEEL SEAL SEAT
NOTE: This type seal seat used on all compressors prior to 1969 and some later compressors. Can be identified by flanged lip on upper inner diameter of seal seat.Using tong type seal seat remover tool, grasp flange on upper inner edge of seal seat firmly with tongs and pull seal seat up and off shaft with a twisting motion.
NOTE: If seat is stuck and tongs tend to slip off, invert seal remover and installer tool over tong legs and slide it down so that seat flange is clamped in tool tongs.
NO RELATED
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.