Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Overview Of Consumables Rep-Alg-RAGRP41-4103211 - V.30
2023 BMW M240iSECTION Overview Of Consumables Rep-Alg-RAGRP41-4103211 - V.30
- 1.0 Adhesives
Designation, repair instructions Part Name Part Number Remarks Adhesive K1 Body adhesive K1 83 19 0 413 015 195 ml Adhesive K2 Body adhesive K2 83 19 2 355 849 2x290 ml Adhesive K3 Body adhesive K3 83 19 0 417 144 2 x 300 ml Adhesive K4 Body adhesive K4 83 19 2 456 697 50 ml Adhesive K5 Body adhesive K5 83 19 2 158 654 50 ml Adhesive K5 Body adhesive K5 83 19 5 A59 935 195 ml Adhesive K6 Adhesive set K6 83 19 5 A54 7C4 - 1.1 Primer/activator
Designation, repair instructions Part Name Part Number Remarks Betawipe 4800 Betawipe 4800 83 19 2 357 707 10 ml Bonding base VP 206 Bonding base VP 206 83 19 9 407 777
83 19 2 450 377 (US)30 ml Aktivator 205 Aktivator 205 83 19 0 030 155 250 ml - 1.2 Cleaning agent
Designation, repair instructions Part Name Part Number Remarks Filler S1 Soft-solder substitute 83 19 2 464 575 175 ml - 1.3 Fillers
Designation, repair instructions Part Name Part Number Remarks Cleaning agent R1 Cleaning agent R1 83 19 2 211 217 125 ml Cleaning agent R2 Cleaning agent R2 83 19 0 417 324 500 ml Cavity protection wax remover Cavity protection wax remover 83 12 0 390 086 500 ml - 2.0 rivet
Designation, repair instructions Part Name Part Number Remarks Blind rivet N1 Blind rivet N1 83 19 0 301 414 dia. 6.5 mm; clamping range 2.8-4.8 mm Blind rivet N2 Blind rivet N2 83 19 0 301 419 dia. 6.5 mm; clamping range 4.8-6.8 mm Blind rivet N3 Blind rivet N3 83 19 0 301 421 dia. 4 mm; clamping range 1-3 mm Punch rivet N4 Punch rivet N4 83 19 2 457 307 dia. 3 mm; length 4 mm Punch rivet N5 Punch rivet N5 83 19 2 158 079 dia. 5 mm; length 5 mm Blind rivet N6 Blind rivet N6 83 19 2 158 655 dia. 4 mm; clamping range 3-5 mm Blind rivet N7 Blind rivet N7 83 19 2 240 352 dia. 6.5 mm; clamping range 1.5-3.5 mm Blind rivet N8 Blind rivet N8 83 19 2 355 998 dia. 6.5 mm; clamping range 6.8-8.8 mm Blind rivet N9 Blind rivet N9 83 19 7 239 634 dia. 6.5 mm; clamping range 8.8-10.8 mm Blind rivet N10 Blind rivet N10 83 19 9 144 282 dia. 6.5 mm; clamping range 10.8-12.8 mm Blind rivet N11 Blind rivet N11 07 14 7 391 057 Blind rivet for CFRP connections
dia. 4.8 mm; clamping range 2.2-4.7 mmBlind rivet N12 Blind rivet N12 07 14 7 391 046 Blind rivet for CFRP connections
dia. 4.8 mm; clamping range 4.5-7.5 mm - 2.1 Plastic nuts
Designation, repair instructions Part Name Part Number Remarks Cap nut Plastic nut 51 16 1 943 122 Dia. 18 mm Cap nut Plastic nut 07 14 7 169 847 Dia. 22 mm - 3.0 Primer/BMW spray paint
Designation, repair instructions Part Name Part Number Remarks Primer Emergency program base filler 2K spray 51 91 0 432 615 200 ml; processing time 8 h Welding primer INOX spray welding primer 83 40 0 409 992 500 ml BMW spray paint, cathodic dip coating, gray BMW spray paint, inside filler of spare wheel well 51 91 0 411 026 400 ml Spray can, black, matte Spray paint, black matte 51 91 1 900 346 400 ml - 4.0 Sealant
Designation, repair instructions Part Name Part Number Remarks Sealant D1 Seam sealing 83 42 2 409 985 310 ml Sealant D2 Sealant D2 83 42 5 A54 7B9 290 ml - 5.0 Cavity sealant
Designation, repair instructions Part Name Part Number Remarks Cavity protection Cavity sealant spray 83 42 2 457 337 400 ml Cavity protection Cavity sealant 83 42 2 457 338 1000 ml - 6.0 Cavity foam
Designation, repair instructions Part Name Part Number Remarks Cavity foam HS1 Cavity foam 83 42 9 410 694 400 ml Structural foam HS2 Structural foam No longer available Cavity foam HS3 2K polyurethane foam 83 42 2 288 930 50 ml - 7.0 EMC screw (electromagnetic compatibility)
Designation, repair instructions Part Name Part Number Remarks EMC screw Screw 83 19 0 301 639 SF Plus M5x15 - 8.0 Twist drill
Designation, repair instructions Part Name Part Number Remarks Drill bit Drill bit 83 19 2 460 424 4.2 x 120 mm Drill bit Drill bit 83 19 2 460 425 6.8 x 150 mm Drill bit Twist drill 83 19 2 166 463 4.2 x 55 mm Drill bit Twist drill 83 19 2 166 464 6.8 x 74 mm Drill bit High-strength drill 83 19 2 359 262 6.8 x 79 mm Drill bit High-strength drill 83 19 2 359 263 4.2 x 66 mm - 9.0 Spacer
Designation, repair instructions Part Name Part Number Remarks Spacer Adhesive tape 51 71 7 901 759 - 10.0 Adhesive tape
Designation, repair instructions Part Name Part Number Remarks Aluminum adhesive tape Adhesive tape 11 00 7 769 948 Width 50 mm - 11.0 reinforcement plates
Designation, repair instructions Part Name Part Number Remarks Reinforcement plate, universal Reinforcement plate, universal 41 21 7 275 563
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.