61 35 278 Removing and refitting (replacing) body domain controller (BDC)

2021 BMW i3 Range ExtenderSECTION 61 35 278 Removing and refitting (replacing) body domain controller (BDC)
WARNING: High-voltage system - mortal hazard! 
The following points must be strictly observed prior to starting work: 
DE-ENERGIZE THE HIGH-VOLTAGE SYSTEM 
Observe SAFETY INSTRUCTIONS ON HANDLING HYBRID OR ELECTRIC VEHICLES 

Preliminary work needed: 

Unlock plug connections (1) and disconnect.

Release screw (2) and slide BDC control unit (3) upward slightly.

Tightening torque 61 35 1AZ .

Installation note: 

Make sure all plug connections are correctly latched.

G11148355Courtesy of BMW OF NORTH AMERICA, INC.

Release detents (1) and slide BDC control unit (2) upward slightly.

Installation note: 

Please ensure correct latching of the BDC control unit.

G11148356Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Risk of damage to positive battery cable connector!

Unlock the positive battery cable connector: 

  1. Loosen lock (1) in arrow direction.
  2. Unlock top positive battery cable connector (2) in arrow direction.
  3. Disconnect battery positive lead (2).
G13805776Courtesy of BMW OF NORTH AMERICA, INC.

Feed BDC control unit out of holder.

Replacement: 

Carry out VEHICLE PROGRAMMING/CODING .

Resetting additional start lock: 

  • 01 Drive
  • Engine start
  • Reset the start inhibit
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.