Crimping optical fibers

2021 BMW i3 Range ExtenderSECTION Crimping optical fibers

Special tools required:Β 

  • 61 4 320Β 

To crimp optical fibers, use hand pliers 61 4 321 (1) in conjunction with crimping head 61 4 323 (2) from crimping set 61 4 320Β  .

NOTE: Hand pliers (1) open automatically until stop when handles are pressed together.
G04727520Courtesy of BMW OF NORTH AMERICA, INC.

Shift contact guide by means of stop lever (1) into corresponding position (pin contact or jack).

G04727521Courtesy of BMW OF NORTH AMERICA, INC.

Open hand pliers (2).

Place pin contact or jack (1) in crimping head and secure with locking lever (3).

G04727522Courtesy of BMW OF NORTH AMERICA, INC.

Insert stripped optical fiber (1) until stop into pin contact or jack (2).

Close hand pliers (3) fully.

Open hand pliers (3) and locking lever (4).

Remove optical fiber (1).

G04727523Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Make sure optical fiber is correctly seated in jack.

Right (A)Β 

End of optical fiber (1) must be flush with tip of pin contact (2).

Wrong (B)Β 

End of optical fiber (1) is not flush with tip of pin contact (2).

G11174145Courtesy of BMW OF NORTH AMERICA, INC.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.