Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
67 11 595 Removing and installing/replacing controller drive for charging power socket
Special tools required:
- 24 05 562
Preliminary work needed:
- Refer to REMOVING RIGHT REAR QUARTER PANEL .
Removal:
US version
with SA4U7
Fast charging with direct current
Disengage tensioning strap (1) for emergency release mechanism.
Unfasten plug connection (2) and disconnect.
Loosen screws (3).
Fold the charging socket (4) forwards.
Release screws (1) with special tool 24 05 562 .
Remove controller drive for locking the charging socket (2).
European version
with SA4U7
Fast charging with direct current
Disengage tensioning strap (1) for emergency release mechanism.
Unfasten plug connection (2) and disconnect.
Loosen screws (3).
Fold the charging socket (4) forwards.
Release screws (1) with special tool 24 05 562 .
Remove controller drive for locking the charging socket (2).
Chinese version
Disengage tensioning strap (1) for emergency release mechanism.
Unfasten plug connection (2) and disconnect.
Loosen screws (3).
Fold the charging socket (4) forwards.
Release screws (1) with special tool 24 05 562.
Remove controller drive for locking the charging socket (2).
Remove lever (3).
European version
without SA4U7
Fast charging with direct current
Disengage tensioning strap (1) for emergency release mechanism.
Unfasten plug connection (2) and disconnect.
Loosen screws (3).
Fold the charging socket (4) forwards.
Release screws (1) with special tool 24 05 562 .
Remove controller drive for locking the charging socket (2).
Remove lever (3).
US version
without SA4U7
Fast charging with direct current
Disengage tensioning strap (1) for emergency release mechanism.
Unfasten plug connection (2) and disconnect.
Loosen screws (3).
Fold the charging socket (4) forwards.
Release screws (1) with special tool 24 05 562 .
Remove controller drive for locking the charging socket (2).
Remove lever (3).
Installation:
US version
with SA4U7
Fast charging with direct current
Ensure that gasket is correctly seated.
Position controller drive for locking the charging socket (2) on the charging socket.
Tighten down screws (1) with special tool 24 05 562 .
Position charging socket (4) in the holder.
Tighten down screws (3).
Connect connector (2).
Attach tensioning strap (1) for emergency release mechanism.
European version
with SA4U7
Fast charging with direct current
Ensure that gasket is correctly seated.
Position controller drive for locking the charging socket (2) on the charging socket.
Tighten down screws (1) with special tool 24 05 562 .
Position charging socket (4) in the holder.
Tighten down screws (3).
Connect connector (2).
Attach tensioning strap (1) for emergency release mechanism.
Chinese version
The locking pin (3) is retracted.
As shown in the diagram, lever (2) must be positioned on the unlocked controller drive for locking the charging socket (1).
In the event of incorrect assembly a blockage can occur.
Connect lever (3) so that it locks noticeably.
Position controller drive for locking the charging socket (2) on the charging socket.
Tighten down screws (1) with special tool 24 05 562 .
Position charging socket (4) in the holder.
Tighten down screws (3).
Connect connector (2).
Attach tensioning strap (1) for emergency release mechanism.
European version
without SA4U7
Fast charging with direct current
The locking pin (3) is retracted.
As shown in the diagram, lever (2) must be positioned on the unlocked controller drive for locking the charging socket (1).
In the event of incorrect assembly a blockage can occur.
Connect lever (3) so that it locks noticeably.
Position controller drive for locking the charging socket (2) on the charging socket.
Tighten down screws (1) with special tool 24 05 562 .
Position charging socket (4) in the holder.
Tighten down screws (3).
Connect connector (2).
Attach tensioning strap (1) for emergency release mechanism.
US version
without SA4U7
Fast charging with direct current
The locking pin (3) is retracted.
As shown in the diagram, lever (2) must be positioned on the unlocked controller drive for locking the charging socket (1).
In the event of incorrect assembly a blockage can occur.
Connect lever (3) so that it locks noticeably.
Position controller drive for locking the charging socket (2) on the charging socket.
Tighten down screws (1) with special tool 24 05 562 .
Position charging socket (4) in the holder.
Tighten down screws (3).
Connect connector (2).
Attach tensioning strap (1) for emergency release mechanism.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.