41 23 501 Front Convertible Top Bow Replacement (Roof Outer Skin Removed)

2021 BMW i3 Range ExtenderSECTION 41 23 501 Front Convertible Top Bow Replacement (Roof Outer Skin Removed)

Read contents of BODY, GENERAL .

NOTE: Observe (REPAIR STAGE 2)  procedure!

The following body parts are required (see Electronic Parts Catalog EPC):

  1. cowl panel

Following CONSUMABLES  are required:

Material Quantity
Adhesive tape for spacer 1
G11146042Courtesy of BMW OF NORTH AMERICA, INC.

Removal: 

Secure the convertible top bow (1) against falling off.

Saw off convertible top bow (1) on both sides of vehicle along the line (2).

Remove convertible top bow (1).

IMPORTANT: Risk of damage!
Do not damage roof frame (3) when sawing.
G11146043Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Follow PROCEDURE  when working on Carbon Fiber Reinforced Plastic parts.
Only disconnect the outer component!

Grind off adhesive flanges in areas (1).

G11146044Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Follow PROCEDURE  when working on Carbon Fiber Reinforced Plastic parts.
Only disconnect the outer component!

Grind off adhesive flange in area (1).

G11146045Courtesy of BMW OF NORTH AMERICA, INC.

Preparation: 

Adjust convertible top bow (1) in conjunction with the roof outer skin (2).

Position convertible top bow (1) by means of the centering pins (3).

Mark installation position of the convertible top bow (1) with adhesive tape.

Remove convertible top bow (1) and roof outer skin (2).

PREPARE  bonding surfaces on the vehicle and on the new part.

G11146046Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Do not touch bonding surfaces.

Bond three spacers in the area (1).

Bond three spacers in the area (2).

G11146047Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Apply adhesive K2 to both sides of the bonding surfaces.

Slide in convertible top bow (1) from the front side to the mark.

Fix convertible top bow (1) by means of clamping pliers.

Check position of convertible top bow by means of roof outer skin.

Remove excess adhesive.

Do not use any cleaning agents containing solvents.

G11146048Courtesy of BMW OF NORTH AMERICA, INC.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.