41 00... Replacing blind rivets

2018 BMW 640i xDriveSECTION 41 00... Replacing blind rivets

Special tools required:Β 

  • 2 348 128
  • 72 1 210
IMPORTANT: Lay out protective mats to protect the interior against swarf from the drilled-out rivets and damage.
Lay out protective mats in the relevant working area:
  • Dashboard
  • Entrance area
  • Passenger compartment
    Fig 1: Identifying Protective Mats
    G10046016Courtesy of BMW OF NORTH AMERICA, INC.

Schematic diagram of folding pack holder for head airbag:Β 

Drill off rivet plate down to rivet shank with a 10 mm twist drill bit.

Fig 2: Drilling Hole Of Rivet Plate To Shank
G10046017Courtesy of BMW OF NORTH AMERICA, INC.

Described for grab handle holder:Β 

Drill off rivet plate down to rivet shank with a 10 mm twist drill bit.

Fig 3: Locating Grab Handle Holder
G10046018Courtesy of BMW OF NORTH AMERICA, INC.

Cut off blind rivet shanks down to sheet metal as level as possible.

Fig 4: Removing Blind Rivet Shanks
G10046019Courtesy of BMW OF NORTH AMERICA, INC.

Deburr remaining rivets with nipper pliers.

Fig 5: Removing Rivets
G10046020Courtesy of BMW OF NORTH AMERICA, INC.

Installation note:Β 

Apply primer to paintwork damages on side frame.

NOTE: Depending on accessibility, the rivet heads will have to be removed using special tool 2 348 128 or 72 1 210.

Press off rivet heads (1) using special tool 2 348 128 and remove.

Fig 6: Pressing Rivet Heads
G10046021Courtesy of BMW OF NORTH AMERICA, INC.

Special tool 72 1 210 for collecting rivet heads.

Shank (1) of special tool is flexible and can be adapted to the relevant body contours.

NOTE: Insert butyl in the collecting tray (2) to secure rivet heads and prevent them from falling out.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.