Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
51 72... Sealing installation
The following instructions only apply to sealing without sealant.
Sealings with sealant must be replaced each time they are disassembled.
Sealing surfaces must be cleaned.
- In general, the following applies:Β
Sealings on the side frame can be fitted and removed any number of times.
- Sealings must not be damaged or torn.
- The clamping surface must be compressed by hand far enough to ensure that a tight connection on the side flange is still possible. The sealing shanks may touch each other slightly. A completely compressed sealing is not permitted.
- It is not necessary to use special tools to compress the clamping surface. This can be done carefully by hand.
- The sealings must always be fitted except in the case of blockages. There is no defined contact pressure.
- A new gasket must be fitted if sealings in the tailgate area are repeatedly fitted and removed (water ingress due to cracked sheet metal).
- Sealings must be checked for correct fit after installation. If necessary, sealings should be lifted over the adjacent components using the appropriate tool. Neighboring components must not be damaged.
- Sealings must be replaced if the metal inlay of the sealing is visible (corrosion).
- Ensure the clamping surface is even all round.
- Sealings that are installed with plastic clips fit tightly against the body. If this is not the case, replace the clips or sealings.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.