61 13... Special tools for wiring harness repairs

Special tools required: 

• 61 0 300
• 61 0 400
• 61 1 100
• 61 4 320
• 61 0 200
• 61 0 210
• 61 0 220
• 61 0 230
• 61 0 240

Repair range, vehicle electrical system: 

Single parts for wiring harness repairs

Release and press-out tool: 

• Special tool 61 0 300
• Special tool 61 1 100 (engine)

  Handling: 

• Notes for OPENING CONTACTS AND LOCKS  of different plug contact systems.
  Fig 2: Identifying Special Tool 61 1 100 (Engine)

  Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and stripping insulation from cables: 

Wire stripper MultiStrip10*

Handling: 

• CUTTING CABLES TO LENGTH AND STRIP INSULATION 
  Fig 3: Identifying Special Tool

  Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts) and butt connectors: 

• Special tool 61 4 320
  Fig 4: Identifying Crimping Stop Parts (Small Contacts) And Butt Connectors

  Courtesy of BMW OF NORTH AMERICA, INC.
  1. Tool without crimping head
  2. Crimping head (STRIPPING INSULATION AND CUTTING FIBRE-OPTIC CABLES TO LENGTH) 
  3. Crimping head (CRIMPING FIBRE-OPTIC CABLE CONTACTS) 
  4. Crimping head (CRIMPING MQS CONTACTS) 
  5. Crimping head (CRIMPING MPQ CONTACTS) 
  6. Replacement blade (face-cutting fibre-optic cables)
  7. Replacement blade with tool (insulation stripping unit)
  8. Universal crimping head

Crimping stop parts (large contacts) and butt connectors: 

• Special tool 61 0 200 (crimping set)
• Special tool 61 0 210 (matrix set SLK 8)
• Special tool 61 0 220 (matrix set SLK 2.8)
• Special tool 61 0 230 (matrix set MAK 8/DFK4)
• Special tool 61 0 240 (butt connector 4.0 - 6.0 mm² )
  Fig 5: Identifying Crimping Stop Parts (Large Contacts) And Butt Connectors

  Courtesy of BMW OF NORTH AMERICA, INC.