61 13... Crimping stop parts

2013 BMW X3 35iSECTION 61 13... Crimping stop parts

Special tools required: 

  1. Crimping butt connectors and contact sleeves for comb connectors up to 2.5 mm 
  2. Crimping butt connectors and contact sleeves for comb connectors larger than 2.5 mm 2 
  3. Crimping contact sleeves for 4 mm 2  comb connectors and ignition cable contacts 

    Use special tool kit 12 1 080 to attach ignition cable contacts and crimp 4 mm2 contact sleeves for comb connectors.

    See repair instructions 

    Special tools for wiring harness repairs.

    Fig 1: Identifying Special Tools (12 1 081) And (12 1 083)
    G04727469Courtesy of BMW OF NORTH AMERICA, INC.

    Release special tool 12 1 081 :

    Squeeze grips (1) lightly and push release lever (2) in direction of arrow.

    Or:

    Compress handles until limit position, hand pliers unlock automatically.

    Fig 2: Pushing Release Lever
    G04727470Courtesy of BMW OF NORTH AMERICA, INC.

    Place 4 mm2 contact sleeve in nest with anti-twist safeguard (1) as far as possible.

    Fig 3: Locating Contact Sleeve With Anti-Twist Safeguard
    G04727471Courtesy of BMW OF NORTH AMERICA, INC.

    Preload contact by squeezing matrix in crimping tool. Grip contact (1) firmly only, do not crimp.

    Fig 4: Identifying Grip Contact
    G04727472Courtesy of BMW OF NORTH AMERICA, INC.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.