61 13... Installing comb connector for retrofitting/repairs

2013 BMW 128i 2D Convertible, Eng CD N52, Standard TransSECTION 61 13... Installing comb connector for retrofitting/repairs
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2016 BMW 328i xDrive, 2016 BMW 328d xDrive, 2015 BMW 328i xDrive, 2015 BMW 328d xDrive, and 2014 BMW 328i xDrive. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required:Β 

  • 61 9 041
  • 61 9 042
NOTE: The repair range IV for vehicle electrical system contained the required special tools and individual parts for retrofitting and repair work with the aid of fan connectors.
The case can no longer be ordered. Order individual parts for wiring harness repair through BMW Parts Department.
Fig 1: Identifying Special Tools For Vehicle Electrical System Repairing
G10139836Courtesy of BMW OF NORTH AMERICA, INC.

Choose contact sleeve (up to 4 mm2) in accordance with wire cross-section.

Fig 2: Identifying Contact Sleeves
G10143415Courtesy of BMW OF NORTH AMERICA, INC.

Alternatively:

Choose contact sleeves (up to 2.5 mm 2) or comb connectors.

Fig 3: Identifying Contact Sleeves
G04727482Courtesy of BMW OF NORTH AMERICA, INC.

Cut through wire loop in wiring harness at established point.

Strip insulation from both wire ends.

See repair instructions:Β 

CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLESΒ 

Fig 4: Identifying Special Tool
G04727463Courtesy of BMW OF NORTH AMERICA, INC.

Crimp contact sleeves on both wire ends.

See repair instructions:Β 

CRIMPING ON STOP PARTSΒ 

NOTE: If using repair kit for contact sleeves, refer to repair instructions:
BUTT CONNECTOR FOR REPAIRING A PLUG CONNECTIONΒ .
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.