SYS.OK|MANUAL.DB● LIVE
HOMESERVICE MANUALSBMW2013128I 2D CONVERTIBLE, ENG CD N52, STANDARD TRANSREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 2432 (COLLISION - BODY PANEL REPAIR (F12) CONVERTIBLE)BODY REPAIR GENERAL INFORMATION41 00... INFORMATION ON METAL FILLER
2013 BMW 128i 2D Convertible, Eng CD N52, Standard Trans

41 00... Information On Metal Filler

2013 BMW 128i 2D Convertible, Eng CD N52, Standard TransSECTION 41 00... Information On Metal Filler
WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2018 BMW M6, 2018 BMW 650i xDrive, 2018 BMW 650i, 2018 BMW 640i xDrive, and 2018 BMW 640i. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Note the following information before starting to apply metal filler!
  • Country-specific safety and industrial safety regulations
  • Material safety data sheet of manufacturer
  • Processing instructions on the packaging

Storage: 

Dry at 15°C to 25°C.

Shelf life: 

The packaging is marked with a date.

Do not use the metal filler after this date.

Surface pre-treatment: 

Grind surface to a metallic bright-finish. The surface must be clean, dry and free from grease.

Clean the surface with a cleaning agent R1 and let it vent for 2-3 minutes.

Processing: 

The working temperature of the metal filler must be at least 18°C.

Fig 1: Identifying Metal Filler And Hardener
G10039866Courtesy of BMW OF NORTH AMERICA, INC.
  1. Metal filler
  2. Hardener
NOTE: The mixture ratio refers to the volume.

Mix metal filler in mixture ratio of 5:2. Mix components thoroughly and free of pores.

IMPORTANT: Do not stir components. Danger of air pockets in metal filler!

Working life of the metal filler is approx. 45 minutes.

Applying filler: 

Apply pressure to apply a thin layer of metal filler. Carefully coat all edges in gaps with filler.

Then fill gap completely with filler. Apply filler with about 30% excess because the filler will significantly shrink during hardening. A second application of metal filler is not possible due to poor adhesion.

IMPORTANT: Use a narrow spatula to fill the gaps. Apply the filler in one draw if possible. Danger of formation of pores in gaps!

No restrictions related to the layer thickness.

Hardening time: 

The metal filler must be hardened using a short-wave infrared heater.

  • 10 minutes at 50°C - pre-hardening (avoid formation of bubbles/blisters and pores)
  • 10 minutes at 75°C - 1st stage hardening
  • 10 minutes at 85°C - 2nd stage hardening (avoid material shrinkage)
IMPORTANT: In the first 10 minutes, the temperature of 50°C may not be exceeded. In contrast, a temperature that is too low may be equalized by extending the time.
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

Shop Manual-Ready ToolsFree Quote CheckQuote Shield Pro

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.