Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
41 00... Overview Of Consumables
1.0 Adhesives:
| Designation, repair instructions | Naming of Electronic Parts Catalogue | Part number of Electronic Parts Catalogue | Remarks |
|---|---|---|---|
| Adhesive K1 | Body adhesive K1 | 83 19 0 413 015 | 195 ml |
| Adhesive K2 | Body adhesive K2 | 83 19 2 355 849 | 2x290 ml |
| Adhesive K3 | Body adhesive K3 | 83 19 0 417 144 | 2 x 300 ml |
| Adhesive K4 | Body adhesive K4 | 83 19 2 149 520 | 50 ml |
| Adhesive K5a | Body adhesive K5a | 83 19 2 158 654 | 50 ml |
| Adhesive K5b | Body adhesive K5b | 83 19 2 157 298 | 195 ml |
| Adhesives K5a and K5b are the same adhesive in different package sizes. | |||
| Adhesive K6 | Adhesive set K6 | 83 19 2 317 925 | |
1.1 Primer/activator:
| Designation, repair instructions | Naming of Electronic Parts Catalogue | Part number of Electronic Parts Catalogue | Remarks |
|---|---|---|---|
| Primer P1 | Primer P1 | 83 19 0 302 556 | 50 ml |
| Primer P2 | Primer P2/Gas cartridge | 83 19 0 302 555 | 50 ml |
| Betawipe 4800 | Betawipe 4800 | 83 19 2 357 707 | 10 ml |
| Bonding base VP 206 | Bonding base VP 206 | 83 19 9 407 777 | 30 ml |
1.2 Cleaning agent:
| Designation, repair instructions | Naming of Electronic Parts Catalogue | Part number of Electronic Parts Catalogue | Remarks |
|---|---|---|---|
| Cleaning agent R1 | Cleaning agent R1 | 83 19 2 211 217 | 125 ml |
| Cleaning agent R2 | Cleaning agent R2 | 83 19 0 417 324 | 500 ml |
| Cavity sealing wax remover | Cavity sealing wax remover | 83 12 0 390 086 | 500 ml |
1.3 Fillers:
| Designation, repair instructions | Naming of Electronic Parts Catalogue | Part number of Electronic Parts Catalogue | Remarks |
|---|---|---|---|
| Metal filler | 2K Metallic filler | 83 19 2 154 175 US version: 83 19 2 163 602 Asian version: 83 19 2 163 603 |
2.1 Rivets:
| Designation, repair instructions | Naming of Electronic Parts Catalogue | Part number of Electronic Parts Catalogue | Remarks |
|---|---|---|---|
| Blind rivet N1 Hemlock 813 |
Blind rivet N1 | 83 19 0 301 414 | dia. 6.5 mm; clamping range 2.8-4.8 mm |
| Blind rivet N2 Hemlock 815 |
Blind rivet N2 | 83 19 0 301 419 | dia. 6.5 mm; clamping range 4.8-6.8 mm |
| Blind rivet N3 | Blind rivet N3 | 83 19 0 301 421 | dia. 4 mm; clamping range 1-3 mm |
| Punch rivet N4 | Punch rivet N4 | 83 19 2 158 080 | dia. 3 mm; length 4 mm |
| Punch rivet N5 | Punch rivet N5 | 83 19 2 158 079 | dia. 5 mm; length 5 mm |
| Blind rivet N6 | Blind rivet N6 | 83 19 2 158 655 | dia. 4 mm; clamping range 3-5 mm |
| Blind rivet N7 | Blind rivet N7 | 83 19 2 240 352 | dia. 6.5 mm; clamping range 1.5-3.5 mm |
| Blind rivet N8 | Blind rivet N8 | 83 19 2 355 998 | dia. 6.5 mm; clamping range 6.8-8.8 mm |
| Blind rivet N9 | Blind rivet N9 | 83 19 7 239 634 | dia. 6.5 mm; clamping range 8.8-10.8 mm |
| Blind rivet N10 | Blind rivet N10 | 83 19 9 144 282 | dia. 6.5 mm; clamping range 10.8-12.8 mm |
2.2 Plastic nuts:
| Designation, repair instructions | Naming of Electronic Parts Catalogue | Part number of Electronic Parts Catalogue | Remarks |
|---|---|---|---|
| Cap nut | Plastic nut | 51 16 1 943 122 | Dia. 18 mm |
| Cap nut | Plastic nut | 07 14 7 169 847 | Dia. 22 mm |
3.0 Primer/paint spray aerosol:
| Designation, repair instructions | Naming of Electronic Parts Catalogue | Part number of Electronic Parts Catalogue | Remarks |
|---|---|---|---|
| Primer | HS-AK multibase filler 2K spray | 51 91 0 432 612 | 200 ml; application time 5 h |
| Primer | Emergency program base filler 2K spray | 51 91 0 432 615 | 200 ml; application time 8 h |
| Welding primer | INOX spray welding primer | 83 40 0 409 992 | 500 ml |
| Paint spray aerosol, KTL grey | Paint spray aerosol, inside filler of spare wheel well | 51 91 0 411 026 | 400 ml |
| Spray can, black, matte | Spray paint, black matt | 51 91 1 900 346 | 400 ml |
4.0 Sealant:
| Designation, repair instructions | Naming of Electronic Parts Catalogue | Part number of Electronic Parts Catalogue | Remarks |
|---|---|---|---|
| Sealant D1 Sprayable sealant |
Seam sealing | 83 42 0 428 349 | 310 ml |
| Sealant D2 | Seam sealing, spreadable | 83 42 0 428 350 | 310 ml |
5.0 Cavity preservation:
| Designation, repair instructions | Naming of Electronic Parts Catalogue | Part number of Electronic Parts Catalogue | Remarks |
|---|---|---|---|
| Cavity sealant | Cavity sealant spray | 83 42 0 428 190 | 400 ml |
| Cavity sealant | Cavity preservation | 83 42 0 428 348 | 1000 ml |
6.0 Cavity foam:
| Designation, repair instructions | Naming of Electronic Parts Catalogue | Part number of Electronic Parts Catalogue | Remarks |
|---|---|---|---|
| Cavity foam HS1 | Cavity foam | 83 42 9 410 694 | 400 ml |
| Structural foam HS2 | Structural foam | 83 19 0 007 361 | 420 ml |
| Cavity foam HS3 | BMW 2K polyurethane foam | 83 42 2 288 930 | 50 ml |
7.0 EMC screw (electromagnetic compatibility):
| Designation, repair instructions | Naming of Electronic Parts Catalogue | Part number of Electronic Parts Catalogue | Remarks |
|---|---|---|---|
| EMC screw | Screw | 83 19 0 301 639 | SF Plus M5x15 |
8.0 Twist drill:
| Designation, repair instructions | Naming of Electronic Parts Catalogue | Part number of Electronic Parts Catalogue | Remarks |
|---|---|---|---|
| Drill bit | Twist drill | 83 19 2 166 461 | 4.2 x 119 mm |
| Drill bit | Twist drill | 83 19 2 166 462 | 6.8 x 156 mm |
| Drill bit | Twist drill | 83 19 2 166 463 | 4.2 x 55 mm |
| Drill bit | Twist drill | 83 19 2 166 464 | 6.8 x 74 mm |
| Drill bit | High-strength drill | 83 19 2 359 262 | 6.8 x 79 mm |
| Drill bit | High-strength drill | 83 19 2 359 263 | 4.2 x 66 mm |
9.0 Grinding material:
| Designation, repair instructions | Naming of Electronic Parts Catalogue | Part number of Electronic Parts Catalogue | Remarks |
|---|---|---|---|
| Non-woven abrasives S1 | ScotchBrite Multiflex A, very fine | 51 91 0 402 967 |
10.0 Spacer:
| Designation, repair instructions | Naming of Electronic Parts Catalogue | Part number of Electronic Parts Catalogue | Remarks |
|---|---|---|---|
| Spacer | Adhesive tape | 51 71 7 901 759 |
NO RELATED
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.