51 31... Notes On Window Bonding Repair Kit

2011 BMW M3 2D Coupe, StandardSECTION 51 31... Notes On Window Bonding Repair Kit
  Part number Part number (US) Part number (China)
Small repair kit 83 19 2 289 285 83 19 2 289 180 83 19 2 180 001
  • Window glass adhesive 300 ml
83 19 2 289 286 83 19 2 289 181 83 19 2 180 002
  • Glass activator
83 19 0 444 142
  • C nozzle
83 19 2 155 589
  • Plastic nozzle and paper tissue
 
Large repair kit
(Contains an additional window glass adhesive 300 ml)
83 19 2 360 680 Not available Not available
IMPORTANT: Before working with the consumables, note the following information.
  • Country-specific safety and industrial safety regulations.
  • Material safety data sheet of manufacturer.
  • Processing instructions on the packaging.

1 Storage and processing of all consumables: 

Dry at 15 ° - 25 °C.

2 Expiry date of adhesive: 

Repair kit and glue cartridges are marked with a date (expiry).

Date (1) refers to the calendar week and year (KW/JJJJ).

The adhesive cannot be used after this date (1).

Fig 1: Adhesive Expiry Date
G09899784Courtesy of BMW OF NORTH AMERICA, INC.

3 Hardening of adhesive: 

The adhesive hardens by reacting with air humidity at room temperature.

IMPORTANT: Once the adhesive bead has been applied, the window glass must be installed within 7 minutes (depending on air humidity, temperature).
After 7 minutes the adhesive bead forms a skin which can no longer guarantee a perfect bond.

At ambient temperatures above 23 °C and 50 % relative air humidity (hot countries), the adhesive open time is shortened to approx. 5 minutes (skin formation time).

A relative air humidity of < 30% significantly slows hardening.

The adhesive hardening process is interrupted completely at ambient temperatures below 5 °C. In this event, there will be no increase in the strength of the bonded connection.

3.1 Minimum hardening time 

Minimum hardening time is reached beginning at 22 °C and 38 % relative air humidity.

  • 1 hour, vehicles without front passenger airbag (after which vehicle can be moved).
  • 2 hours, vehicles with front passenger airbag in countries without mandatory seat belt usage.
NOTE: In vehicles with front passenger airbag in countries without mandatory seat belt usage:
The vehicle can be transferred to the customer after a 1-hour hardening time with the following warning:
Once the windscreen glass has been bonded, all occupants must travel with their seat belts attached for 1 hour. 
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.