Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
51 11... Repair of front bumper panels on front version with active pedestrian protection
2011 BMW 535i AutomaticSECTION 51 11... Repair of front bumper panels on front version with active pedestrian protection
To guarantee the active pedestrian protection function, the following notes must be observed!
Important notes:
- If a Check Control message for active pedestrian protection is present, rectify the fault.
- Remove bumper panel.
- Attention! Always renew all impact absorbers.
- Material application (including paint) is not to exceed 3 mm.
- Application of a metal reinforcement is not permitted.
General:
- In general, the economic viability must be checked prior to the repair.
- Prerequisite for a professional repair:
- Only slight deformation (without micro-cracks, as a rule visible in the paint)
- Only slight damage e.g. scrapes, cracks and holes with a length not exceeding 2.5 cm
- No damage (cracks) on the component edge!
Reshaping of plastic parts
- A hot air blower can be used to reshape plastic parts.
- When deformation occurs on plastic parts, micro-cracks can be produced in the plastic. After reshaping and subsequent paintwork of the component, the cracks may still be visible on the surface for some time.
- The component must be replaced when micro-cracks are identifiable in the area of the deformation.
Bonding of plastic parts
IMPORTANT:
Conform with safety regulations
. See 41 00... SAFETY AT WORK
or 41 00... INFORMATION ON HAZARDS
!
- A plastic repair box is offered (sourcing reference via BMW Parts Department) for inexpensive repair with fair time values.
- The procedure for repair of plastic parts is included in the plastic repair box.
RENDER: 1.0x
NO RELATED
Recommended Tools & Savings
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Affiliate disclosure: We may earn a commission at no extra cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.