Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
41 00... Reinforcement Plate (Bonded)
In the case of a partial replacement piece, a body component is cut at a point described in the repair instructions.
A reinforcement plate is bonded in to ensure sufficient strength.
Observe notes on REPAIR STAGE 2 .
Mark component in accordance with measurement a and cut.
Preparation of new part:
Cut new part (1) in accordance with cut on vehicle and if necessary adjust to fit with straightening attachment or universal mount.
Make reinforcement plate (1) from trim of new part (2).
Length of reinforcement plate is 80 mm.
Slide reinforcement plate (1) half-way into component on body and fasten with 2 self-tapping screws (2).
Adjust new part (1) to fit and set 4.3 mm dia. bore holes (2).
Remove new part again.
Release self-tapping screws (3).
Remove reinforcement plate.
Drill out bore holes (3) for screws to 4.3 mm dia.
Deburr all bore holes.
NO RELATED
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.