61 42... Removing and installing/replacing DC/DC converter

2011 BMW 335is 2D Coupe, StandardSECTION 61 42... Removing and installing/replacing DC/DC converter
NOTE: DC/DC converter in vehicles with automatic start-stop function.

There are two versions:

  • Without additional bracket for diesel engine vehicles
  • With additional bracket for petrol engine vehicles

Necessary preliminary work:

Remove LOWER SECTION OF MICROFILTER HOUSING

Unlock fasteners (1) from below and slide upwards approx. 10 mm.

Unlock locks (2) in direction of arrow.

Remove cover (3).

Fig 1: Unlocking DC/DC Converter Locks
G04751288Courtesy of BMW OF NORTH AMERICA, INC.

Diesel engine vehicles (without additional bracket):Β 

Release lugs in direction of arrow. Remove DC/DC converter (1) by pulling upward. Disconnect plug connection (2).

Fig 2: Removing DC/DC Converter (Diesel Engine)
G06855302Courtesy of BMW OF NORTH AMERICA, INC.

Petrol engine vehicles (with additional bracket):Β 

Release lugs in direction of arrow. Remove DC/DC converter (1) by pulling upward. Disconnect plug connection (2).

Fig 3: Removing DC/DC Converter (Petrol Engine)
G06855303Courtesy of BMW OF NORTH AMERICA, INC.

M3:Β 

Release tabs in direction of arrow and remove DC/DC converter with additional bracket (1) upward. Disconnect plug connection (2).

Release tabs in direction of arrow and remove DC/DC converter without additional bracket (3) upward. Disconnect plug connection (4).

IMPORTANT: Do not mix up plug connections (2, 4)!
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.