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HOMESERVICE MANUALSBMW2011335DREPAIR AND DIAGNOSIS (SINGLE PAGE)ACCESSORIES & EQUIPMENTANTI-THEFT SYSTEMSGENERAL ELECTRICAL SYSTEM - REPAIRPLUG CONNECTION, TERMINAL, FUSE BOX6135502 REPLACING THE TRAILER MODULE (09/2006-03/2009)SPECIAL TOOL FOR CRIMPING
2011 BMW 335d

Special tool for crimping

2011 BMW 335dSECTION Special tool for crimping

Double flat spring contact: 

Crimping tool special tool 61 0 202 (crimping tool) with special tool 61 0 230 (matrix)

CRIMPING TOOL SPECIAL TOOL 61 0 202 REFERENCE CHART

(09/2006 - 03/2009)
Previously AHM3(+)  New AHM4R 
Pin no. Contact (mm2 ) Pin no. Contact (mm2 )
1  2.8 13  2.8
2  2.8 20  2.8
3 0.63 - -
4  0.63 17  0.63
5  0.63 2  0.63
6  0.63 3  0.63
7  0.63 11  0.63
8  0.63 9  0.63
9  0.63 10  0.63
10  0.63 18  2.8
Recrimp contact from 0.63 mm2 to 2.8 mm2
11  0.63 14  2.8
Recrimp contact from 0.63 mm2 to 2.8 mm2
12  0.63 15  2.8
Recrimp contact from 0.63 mm2 to 2.8 mm2
13  0.63 19  2.8
Recrimp contact from 0.63 mm2 to 2.8 mm2
14  0.63 12  2.8
Recrimp contact from 0.63 mm2 to 2.8 mm2
15  0.63 16  0.63
16  0.63 1  2.8
Recrimp contact from 0.63 mm2 to 2.8 mm2
- - 4-8  0.63

Carry out VEHICLE PROGRAMMING/ENCODING 

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.