41 00... Replace bolts

2011 BMW 135i 2D Convertible, StandardSECTION 41 00... Replace bolts
NOTE: On BMW and MINI bodies, various welded and pushed in bolts are being used.

Available repair options will be described below.

Single ball/double ball (version 1):Β 

Grind off any residues of the single ball (1), if applicable.

Drill hole with diameter 7 mm.

Fig 1: Identifying Single Ball Residue
G00556613Courtesy of BMW OF NORTH AMERICA, INC.

Set blind rivet nut (1).

Screw in single ball with thread until a height of 5 mm (double ball 10 mm) is reached.

Fig 2: Identifying Blind Rivet Nut
G00556614Courtesy of BMW OF NORTH AMERICA, INC.

Single ball/double ball (version 2):Β 

Grind off any residues of the single ball (1), if applicable.

Clean area with solvent cleaner R1.

Fig 3: Identifying Single Ball Residue
G00556613Courtesy of BMW OF NORTH AMERICA, INC.

Clean bonding surface of repair element single ball (1) with solvent cleaner R1.

Bond repair element to same position using adhesive K5.

Fig 4: Identifying Surface Cleaning Area
G00556615Courtesy of BMW OF NORTH AMERICA, INC.

Coarse threaded bolt (version 1):Β 

Grind off any residues of the coarse threaded bolt (1), if applicable.

Fig 5: Identifying Coarse Threaded Bolt
G00556616Courtesy of BMW OF NORTH AMERICA, INC.

Spot weld coarse threaded bolt to same position.

Fig 6: Identifying Spot Weld Area
G00556617Courtesy of BMW OF NORTH AMERICA, INC.

Coarse threaded bolt (version 2):Β 

Grind off any residues of the coarse threaded bolt (1), if applicable.

Drill hole with diameter 7 mm.

Set blind rivet coarse threaded bolt using riveting pliers.

Fig 7: Identifying Coarse Threaded Bolt
G00556616Courtesy of BMW OF NORTH AMERICA, INC.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.