61 13 Installing Fan Connector For Retrofitting/Repairs

2010 BMW X5 35dSECTION 61 13 Installing Fan Connector For Retrofitting/Repairs

Special tools required: 

  • 61 9 040 
  • 61 9 041 
  • 61 9 042 
NOTE: The repair range IV for vehicle electrical system contained the required special tools and individual parts for retrofitting and repair work with the aid of fan connectors.
The case can no longer be ordered. Order individual parts for wiring harness repair through BMW Parts Service.

Special tools: 

  • special tool 61 9 040 
    Fig 1: Identifying BMW Special Tool Kit
    G04753249Courtesy of BMW OF NORTH AMERICA, INC.

Choose contact sleeve (up to 4 mm 2 ) in accordance with wire cross-section.

Fig 2: Identifying Contact Sleeve
G04753271Courtesy of BMW OF NORTH AMERICA, INC.

Alternatively:

Choose contact sleeves (up to 2.5 mm 2 ) for fan connectors.

Fig 3: Identifying Contact Sleeves For Fan Connectors
G04753272Courtesy of BMW OF NORTH AMERICA, INC.

Cut through wire loop in wiring harness at established point.

Strip insulation from both wire ends.

Refer to repair instructions: 

CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLES 

Fig 4: Identifying Cutting Tool
G04753253Courtesy of BMW OF NORTH AMERICA, INC.

Crimp contact sleeves on both wire ends. See 61 13 CRIMPING STOP PARTS .

NOTE: If using repair kit for contact sleeves, refer to repair instruction BUTT CONNECTOR FOR REPAIRING A PLUG CONNECTION .
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.