61 13... Special Tools For Wiring Harness Repairs

Special Tools Required 

• 12 1 080 
• 61 0 200 CRIMPING SET (BASIC TOOL)
• 61 0 210 MATRIX LSK 8
• 61 0 220 MATRIX FOR SLK 2.8
• 61 0 230 STENCIL FOR CONTACTS "DFK 40" AND "MAK 8"
• 61 0 300 RELEASING TOOL (COMPLETE KIT)
• 61 0 400 
• 61 1 190 PLIERS
• 61 4 320 CRIMPING SET WITH PLIERS
• 61 9 041 
• 61 9 044 

Repair range, vehicle electrical system: 

Release and press-out tool: 

• Special tool 61 0 300 
• Special tool 61 0 400  (MINI N12/N14)

Handling: 

• Refer to appropriate service information for PLUG CONNECTIONS, TERMINALS, POWER DISTRIBUTION BOX .

• Cutting to length and stripping insulation from cables 
  Fig 2: Identifying Special Tool

  Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts): 

• special tool 61 4 320 
  1. Tool without crimping head
  2. Crimping head (stripping insulation and cutting fiber-optic cables to length  )
  3. Crimping head (crimping fibre-optic cable contacts  )
  4. Crimping head (crimping MQS contacts  )
     Fig 3: Identifying Crimping Stop Parts (Small Contacts)

     Courtesy of BMW OF NORTH AMERICA, INC.
  5. Crimping head (crimping MPQ contacts  )
  6. Replacement blade (face-cutting fibre-optic cables)
  7. Replacement blade with tool (insulation stripping unit)

Crimping stop parts (large contacts): 

• Special tool 61 0 200  (crimping set)
• Special tool 61 0 210  (matrix set LSK 8)
• Special tool 61 0 220  (matrix set SLK 2.8)
• Special tool 61 0 230  (matrix set MAK 8 / DFK4)

Handling: 

Crimping antenna elbow plugs: 

• Special tool 61 9 041  (hand crimping tool)
• Special tool 61 9 044  (matrix)

Handling: 

• Antenna elbow plug on radio receiver 
  Fig 5: Identifying Special Tool (61 9 041) & Special Tool (61 9 044)

  Courtesy of BMW OF NORTH AMERICA, INC.

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm² :

• special tool 12 1 080 

Handling: 

• Crimping stop parts (contacts) 
  Fig 6: Identifying Special Tool (12 1 080)

  Courtesy of BMW OF NORTH AMERICA, INC.

Repairing ribbon cables: 

• special tool 61 1 190 

Handling: 

• Repairing ribbon cables 
  Fig 7: Identifying Special Tool (61 1 190)

  Courtesy of BMW OF NORTH AMERICA, INC.