41 00... Overview Of Consumables (Electronic Parts Catalog)

2009 BMW Z4 35i, StandardSECTION 41 00... Overview Of Consumables (Electronic Parts Catalog)

1.0 Adhesives

ADHESIVES REFERENCE CHART 

Designation, repair instructions Designation, Electronic Parts Catalogue Part number, Electronic Parts Catalogue Remarks
Adhesive K1 Body adhesive K1 83 19 0 413 015 195 ml
Adhesive K2 Body adhesive K2 83 19 2 156 847 195 ml
Adhesive K3 Body adhesive K3 83 19 0 417 144 2 x 300 ml
Adhesive K4 Body adhesive K4 83 19 2 149 520 50 ml
Adhesive K5a Body adhesive K5a 83 19 2 158 654 50 ml
Adhesive K5b Body adhesive K5b 83 19 2 157 298 195 ml
Adhesives K5a and K5b are the same adhesive in different package sizes.

1.1 Primer

PRIMER REFERENCE CHART 

Designation, repair instructions Designation, Electronic Parts Catalogue Part number, Electronic Parts Catalogue Remarks
Primer P1 Primer P1 83 19 0 302 556 50 ml
Primer P2 Primer P2/Gas cartridge 83 19 0 302 555 50 ml

1.2 Cleaning agent

CLEANING AGENT REFERENCE CHART 

Designation, repair instructions Designation, Electronic Parts Catalogue Part number, Electronic Parts Catalogue Remarks
Cleaning agent R1 Cleaning agent R1 83 19 2 157 286 125 ml
Cleaning agent R2 Cleaning agent R2 83 19 0 417 324 500 ml
Cavity sealing wax remover Cavity sealing wax remover 83 12 0 390 086 500 ml

1.3 Fillers

FILLERS REFERENCE CHART 

Designation, repair instructions Designation, Electronic Parts Catalogue Part number, Electronic Parts Catalogue Remarks
Metal filler 2C metal filler 83 19 2 154 175
US version:
83 19 2 163 602
Asian version:
83 19 2 163 603
 

2.1 Rivets

RIVETS REFERENCE CHART 

Designation, repair instructions Designation, Electronic Parts Catalogue Part number, Electronic Parts Catalogue Remarks
Blind rivet N1
Hemlock 813
Blind rivet N1 83 19 0 301 414 dia. 6.5 mm; clamping range 2.8-4.8 mm
Blind rivet N2
Hemlock 815
Blind rivet N2 83 19 0 301 419 dia. 6.5 mm; clamping range 4.8-6.8 mm
Blind rivet N3 Blind rivet N3 83 19 0 301 421 dia. 4 mm; clamping range 1-3 mm
Punch rivet N4 Punch rivet N4 83 19 2 158 080 dia. 3 mm; length 4 mm
Punch rivet N5 Punch rivet N5 83 19 2 158 079 dia. 5 mm; length 5 mm
Blind rivet N6 Blind rivet N6 83 19 2 158 655 dia. 4 mm; clamping range 3-5 mm

2.2 Plastic nuts

PLASTIC NUTS REFERENCE CHART 

Designation, repair instructions Designation, Electronic Parts Catalogue Part number, Electronic Parts Catalogue Remarks
Cap nut Plastic nut 51 16 1 943 122 Dia. 18 mm
Cap nut Clip nut 07 14 7 139 081 Dia. 30 mm

3.0 Primer

PRIMER REFERENCE CHART 

Designation, repair instructions Designation, Electronic Parts Catalogue Part number, Electronic Parts Catalogue Remarks
Primer HS-AK multibase filler 2K spray 51 91 0 432 612 200 ml; pot life 5 hours
Primer EP base filler 2K spray 51 91 0 432 615 200 ml; pot life 8 hours
Welding primer INOX spray welding primer 83 40 0 409 992 500 ml

4.0 Sealant

SEALANT REFERENCE CHART 

Designation, repair instructions Designation, Electronic Parts Catalogue Part number, Electronic Parts Catalogue Remarks
Sealant D1
Sprayable sealant
Seam sealing 83 42 0 428 349 310 ml

5.0 Cavity preservation

CAVITY PRESERVATION REFERENCE CHART 

Designation, repair instructions Designation, Electronic Parts Catalogue Part number, Electronic Parts Catalogue Remarks
Cavity sealant Cavity sealant spray 83 42 0 428 190 400 ml
Cavity sealant Cavity preservation 83 42 0 428 348 1000 ml

6.0 Cavity foam

CAVITY FOAM REFERENCE CHART 

Designation, repair instructions Designation, Electronic Parts Catalogue Part number, Electronic Parts Catalogue Remarks
Cavity foam HS1 Cavity foam 83 42 9 410 694 400 ml
Structural foam HS2 Structural foam 83 19 0 007 361 420 ml

7.0 EMC screw (electromagnetic compatibility)

EMC SCREW REFERENCE CHART 

Designation, repair instructions Designation, Electronic Parts Catalogue Part number, Electronic Parts Catalogue Remarks
EMC screw Screw 83 19 0 301 639 SF Plus M5x15

8.0 Twist drill

TWIST DRILL REFERENCE CHART 

Designation, repair instructions Designation, Electronic Parts Catalogue Part number, Electronic Parts Catalogue Remarks
Drill bit Twist drill 83 19 2 166 461 4.2 x 119 mm
Drill bit Twist drill 83 19 2 166 462 6.8 x 156 mm
Drill bit Twist drill 83 19 2 166 463 4.2 x 55 mm
Drill bit Twist drill 83 19 2 166 464 6.8 x 74 mm
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.