11 61 362 Replacing right charge-air duct

2009 BMW 535i AutomaticSECTION 11 61 362 Replacing right charge-air duct

Special tools required:Β 

Necessary preliminary tasks:Β 

IMPORTANT: Coat sealing rings of quick-connect couplings with antiseize agent.
Pressure pipes cannot be fitted without antiseize agent.

Mark vacuum hoses (1) and detach.

Unfasten bolts and nuts.

Tightening torque bolt 11 65 6AZ .

Raise bracket (2) slightly.

Mark vacuum hoses on underside and detach.

Remove holder (2).

Fig 1: Identifying Vacuum Hoses And Bracket With Bolts And Nuts
G05502067Courtesy of BMW OF NORTH AMERICA, INC.

Release nuts and remove heat shield.

Fig 2: Identifying Heat Shield With Nuts
G05502068Courtesy of BMW OF NORTH AMERICA, INC.

Release clamp and detach charge-air duct (1).

Fig 3: Identifying Charge-Air Duct
G05502069Courtesy of BMW OF NORTH AMERICA, INC.

Release clamp and detach charge-air duct (1).

Fig 4: Identifying Charge-Air Duct
G05502070Courtesy of BMW OF NORTH AMERICA, INC.

Installation:Β 

Check O-rings and replace if necessary.

Prior to fitting, coat O-ring with suitable antiseize agent.

Fig 5: Locating O-Rings
G05502071Courtesy of BMW OF NORTH AMERICA, INC.

Unlock and detach coolant hose (1).

Unlock quick-connect coupling.

Detach charge-air duct (2) from intercooler (3) and remove.

Fig 6: Identifying Coolant Hose And Charge-Air Duct
G05502072Courtesy of BMW OF NORTH AMERICA, INC.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.