41 00... Gun For Cavity Sealing

2009 BMW 323i StandardSECTION 41 00... Gun For Cavity Sealing
WARNING: This page is about a different car, the 2010 BMW M3, 2009 BMW M3, and 2008 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Vessel Gun, Angle Nozzle And Round Spray Nozzle
G05778706Courtesy of BMW OF NORTH AMERICA, INC.

1.0 Scope of delivery:Β 

  • Owner's Handbook
  • Pressure vessel gun (1) for cavity sealing
  • Spray set, consisting of spray hoses: angle nozzle (2) and round spray nozzle (3)
IMPORTANT: Before start-up, read Owner's Handbook and safety instructions.

2.0 Start-up:Β 

  • Open pressure vessel and introduce cavity sealant in form of a 1-litre can.
  • Close pressure vessel.

  • Connect spray hose to quick-connect coupling.
  • Connect apparatus to compressed air supply.

Working pressure 2-6 bar, max. 8 bar!

3.0 Mode of operation:Β 

NOTE: Unlike previous apparatus, it is possible here to alter the spray pattern with the air flow control screw (large knurled screw)!
  • Twisting the air flow control screw in decreases the air flow and thus reduces the material spray mist.

This facilitates optimum working when preserving open components/surfaces.Β 

  • Twisting the air flow control screw out increases the air flow and thus the material spray mist (for closed cavities).
  • The trigger lever has two stages.

    Stage 1 - discharge of air only.

    Stage 2 - discharge of air and material.

  • After finishing work, press the first stage to clean the spray hose with compressed air.
  • When storing, remember to twist the air flow control screw closed to prevent the material from drying out.
  • Clean the gun prior to extended periods of non-use (approx. 2 weeks and upwards).
  • To ensure that the spray hoses function properly, do not store the hoses coiled up e.g. in the frame side member area!

    Store spray hoses stretched out.

4.0 Application examples:Β 

  • Use the matching spray hoses for the different cavities or surfaces.
  • Example - doors and lids:

    Spray hose with angle nozzle. Reduce air flow to keep spray mist to a minimum.

  • Example - frame side member:

    Long spray hose with round spray nozzle. Depending on the type, increase the air flow slightly.

  • Always keep the spray mist to a minimum so as to avoid fouling and bad smells.

5.0 Safety instructions:Β 

  • Do not inhale spray mist.
  • Use only in well ventilated rooms.
  • Working pressure max. 8 bar.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.