12 42 540 Replacing safety battery terminal (SBK)

2009 BMW 135i 2D Convertible, AutomaticSECTION 12 42 540 Replacing safety battery terminal (SBK)
CAUTION: Observe safety regulations. 
Investigate cause of triggering of safety battery terminal.
To do so, read out fault memory of airbag control unit. Note fault messages stored in memory. Rectify faults. Then clear fault memory.

Use of safety battery terminal:

  • From model year 1998 in Series E38, E39, E46
  • From 4/99 in E36/Z3
  • in each of following new Series

The different models have different installation locations:

Battery in engine compartment 

Safety battery terminal is replaced with cable up to battery positive support point.

Safety battery terminal is omitted as from 03/2002 from all E46 LHD models with 4-cylinder engines. 

Battery in luggage compartment behind side trim panel 

Remove side trim panel.

Follow instructions for Disconnecting   and connecting battery.  See 61 20 900 DISCONNECTING AND CONNECTING BATTERY NEGATIVE LEAD .

Disconnect and cover battery negative lead.

Fig 1: Removing Side Trim Panel
G06174973Courtesy of BMW OF NORTH AMERICA, INC.

Release front side trim panel partly and fold forward.

Fig 2: Releasing Front Side Trim Panel
G04748608Courtesy of BMW OF NORTH AMERICA, INC.

Battery in luggage compartment under floor trim panel 

Follow instructions for Disconnecting   and connecting battery.  See 61 20 900 DISCONNECTING AND CONNECTING BATTERY NEGATIVE LEAD .

Fold back floor trim panel (1).

Lift cover (2) on battery negative lead.

Disconnect and cover battery negative lead (3).

Release nuts (4).

Remove battery cover.

Fig 3: Removing Battery Cover
G04748609Courtesy of BMW OF NORTH AMERICA, INC.

Battery in luggage compartment under spare wheel 

Remove spare wheel.

Release screws.

CAUTION: Do not kink air pipes.

Set air supply system (1) to one side.

Follow instructions for Disconnecting   and connecting battery.  See 61 20 900 DISCONNECTING AND CONNECTING BATTERY NEGATIVE LEAD .

Disconnect  battery negative lead.

Fig 4: Locating Screws On Air Supply System
G04748610Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect supply cable (1) for vehicle electrical system.

Installation: 

Remove faulty fuses and carry out troubleshooting.

Fig 5: Identifying Supply Cable Of Vehicle Electrical System
G04748611Courtesy of BMW OF NORTH AMERICA, INC.
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.