67 11 555 Removing And Installing/Replacing Servodrive For Tank Filler Flap

2009 BMW 128i 2D Convertible, N51, AutomaticSECTION 67 11 555 Removing And Installing/Replacing Servodrive For Tank Filler Flap

Necessary preliminary tasks:Β 

Disengage Bowden cable for emergency actuation (1).

Fold sound insulation (2) to one side.

Fig 1: Identifying Sound Insulation & Emergency Actuation
G05780359Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect plug connection (1).

Slacken screws (2)

Feed servodrive in direction of arrow out of retaining plate (4) and remove.

Installation:Β 

Adjustment of servodrive for tank filler flap (3) possible via both elongated holes. It must be possible to lock or unlock the fuel filler flap completely.

Fig 2: Removing Servodrive
G05780360Courtesy of BMW OF NORTH AMERICA, INC.

Turn sleeve (1) with a suitable tool (e.g.: pointed pliers) approx. 45Β° in direction of arrow and pull out of cover housing (2).

Fig 3: Removing Sleeve
G05780361Courtesy of BMW OF NORTH AMERICA, INC.

Installation:Β 

Slide sleeve (1) over locking pin (2).

Make sure sleeve (1) is correctly engaged in cover housing (3).

Fig 4: Identifying Sleeve & Locking Pin
G05780362Courtesy of BMW OF NORTH AMERICA, INC.

Replacement:Β 

Release screws (1).

Disengage emergency actuation pull strap (2) from retainer (4) and remove towards front.

If necessary, unclip locking pin (3) in direction of arrow from servodrive for tank filler flap.

Unclip retainer (4) from servodrive for tank filler flap (3).

Fig 5: Unclipping Locking Pin From Servodrive For Tank Filler Flap
G05780363Courtesy of BMW OF NORTH AMERICA, INC.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.