61 13 Crimping stop parts

2007 BMW X3 StandardSECTION 61 13 Crimping stop parts

Special tools required: 

  • 12 1 080
  • 12 1 081
  • 12 1 083

Spare parts for in-car electronics (housing and contacts): 

  1. Crimping butt connectors and contact sleeves for fan connectors up to 2.5 mm  2 
  2. Crimping butt connectors and contact sleeves for fan connectors from 2.5 mm  2 
  3. Crimping contact sleeves for fan connectors 4 mm  2  and ignition cable contacts 

    Special tool kit 12 1 080  is used to fit ignition cable contacts to crimp 4 mm2 contact sleeves for fan connectors.

    • 12 1 081  (hand crimping tool)
    • 12 1 083 (matrix)

    Special tools for wiring harness repairs, see 61 13 Special tools for wiring harness repairs 

    Fig 1: Identifying Special Tool (12 1 083) And (12 1 081)
    G04727469Courtesy of BMW OF NORTH AMERICA, INC.

    Unlock special tool 12 1 081  :

    Squeeze grips (1) lightly and push unlocking lever (2) in direction of arrow.

    Or:

    Compress handles as far as they will go, tool unlocks automatically.

    Fig 2: Identifying Grips And Lever
    G04727470Courtesy of BMW OF NORTH AMERICA, INC.

    Insert contact sleeve 4 mm2 in nest with lock (1) as far as it will go.

    Fig 3: Locating Lock
    G04727471Courtesy of BMW OF NORTH AMERICA, INC.

    Preload contact by squeezing matrix in crimping tool. Grip contact (1) firmly only, do not crimp.

    Fig 4: Locating Grip Contact
    G04727472Courtesy of BMW OF NORTH AMERICA, INC.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.