61 13... Crimping stop parts

2007 BMW 530xi 4D Sedan, StandardSECTION 61 13... Crimping stop parts

Crimping contact sleeves for 4 mmΒ 2Β  comb connectors and ignition cable contacts:Β 

Use special tool kit 12 1 080 to attach ignition cable contacts and crimp 4 mm2 contact sleeves for comb connectors.

  • 12 1 081 (hand pliers)
  • 12 1 083 (nest)

See repair instructions:Β 

SPECIAL TOOLS FOR WIRING HARNESS REPAIRSΒ .

Fig 1: Identifying Hand Pliers (12 1 081) And Nest (12 1 083)
G08573761Courtesy of BMW OF NORTH AMERICA, INC.

Release special tool 12 1 081:

Squeeze grips (1) lightly and push release lever (2) in direction of arrow.

Or:

Compress handles until limit position, hand pliers unlock automatically.

Fig 2: Pushing Release Lever
G08573762Courtesy of BMW OF NORTH AMERICA, INC.

Place 4 mm2 contact sleeve in nest with anti-twist safeguard (1) as far as possible.

Fig 3: Locating Nest With Anti-Twist Safeguard
G08573763Courtesy of BMW OF NORTH AMERICA, INC.

Preload contact by squeezing matrix in crimping tool. Grip contact (1) firmly only, do not crimp.

Fig 4: Identifying Crimping Tool Grip Contact
G08573764Courtesy of BMW OF NORTH AMERICA, INC.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.