61 13 ... Opening Plug Housings And Removing Contacts Of Different Plug Systems

2007 BMW 530xi 4D Sedan, StandardSECTION 61 13 ... Opening Plug Housings And Removing Contacts Of Different Plug Systems
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2006 BMW M3, 2005 BMW M3, 2004 BMW M3, 2003 BMW M3, and 2002 BMW M3. However, it is still accessible from the selected car via links, so may be relevant.

Abbreviations and what they mean: 

ABBREVIATIONS

MDK 3plus Miniature double flat spring contact
JPT ELA Junior Power Timer flat spring contacts with strand sealing
DFK ELA Double flat spring contacts with strand sealing
Elo Electronic contacts with and without strand sealing
Manufacturer: Siemens
Elo Power Electronic contacts for heavy loads with and without strand sealing
Manufacturer: Siemens
MQS Micro Quadlock System electronic contacts with and without strand sealing
Manufacturer: AMP
MPQ Micro Power Quadlock electronic contacts for heavy loads with and without strand sealing
Manufacturer: AMP
D 1.5 / 2.5 Round contacts of 1.5 mm or 2.5 mm diameter

Ultrasonic-welded connectors: 

Ultrasonic-welded connectors (1) can be identified by the welds (2) on their longitudinal side.

Fig 1: Identifying Ultrasonic-Welded Connectors
G03119515Courtesy of BMW OF NORTH AMERICA, INC.

The contacts of these connectors cannot be replaced. Replace plug completely.

NOTE: Special tools referred to in the repair instructions below are contained in the following special tool kits:

Release and press-out tool 61 1 150

Repair instructions for opening plug housings and removing contacts of different plug systems 

Plug system D 1.5/D 2.5: 

  • Circular plugs, 7-, 8-pin, System D 2.5
  • Circular plugs, 13-pin, System D 2.5
  • Circular plugs, 20-pin, System D 2.5
  • Circular plugs, 4-, 7-, 10-, 12-, 25-pin, System D 1.5/D 2.5
  • In-line plugs, 15-pin, System D 2.5
  • In-line plugs, 8-, 12-pin, System D 2.5
  • In-line plugs, 30-pin, System D 2.5
  • In-line plugs, 20-pin, System D 2.5

Plug system JPT/MDK/DFK: 

  • In-line plugs, 2-pin, System JPT ELA
  • In-line plugs, 2-pin, System MDK 3plus 2.8
  • In-line plugs, 4-pin, System DFK ELA

Plug system Elo/Elo-Power: 

  • In-line plugs, 4-, 10-pin, System Elo
  • In-line plugs, 6- to 50-pin, System Elo
  • In-line plugs, 3-, 6-pin, System Elo-Power 2.8

Plug system MQS/MPQ: 

  • In-line plugs, 6-, 8-pin, System MQS
  • In-line plugs, 2-pin, System MPQ 2.8
  • Control unit plugs, 25-, 35-, 55-, 83-, 88-pin
  • In-line plugs, 24-pin, Hybrid System MQS/MPQ
  • Socket housing 42-, 43-pin, Hybrid System MQS / MPQ
  • Socket housings, 2x21-, 2x27-pin, Hybrid System MQS/MPQ, Elo/Elo-Power
  • In-line plugs, 30-pin, Hybrid System MQS/MPQ
  • Socket housings, 5-, 8-pin, System MQS/MPQ
  • Socket housing (radio plug), Hybrid System MQS/MPQ
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.