61 13 Special Tools For Wiring Harness Repairs

Special tools required: 

• 12 1 080 
• 61 0 200 
• 61 0 210 
• 61 0 220 
• 61 0 230 
• 61 0 300 
• 61 0 400 
• 61 1 190 
• 61 4 320 
• 61 9 041 
• 61 9 044 

Repair range, vehicle electrical system: 

Release and press-out tool: 

• Special tool 61 0 300 
• Special tool 61 0 400  (MINI N12/N14)

Handling: 

• Opening plug housings and removing contacts  of different plug systems. See 61 13 OPENING PLUG HOUSINGS AND REMOVING CONTACTS OF DIFFERENT PLUG SYSTEMS .

Fig 1: Identifying Special Tool Kit

Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and stripping insulation from cables: 

Handling: 

• Cutting to length and stripping insulation from cables  . See 61 13 CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLES .

Fig 2: Identifying Special Tool

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts): 

• Special tool 61 4 320 
  1. Tool without crimping head
  2. Crimping head (stripping insulation and cutting fibre-optic cables to length)  . See 61 13 ... CUTTING OFF, STRIPPING INSULATION AND CUTTING OPTICAL FIBRES TO LENGTH .
  3. Crimping head (crimping fibre-optic cable contacts)  . See 61 13 ... CRIMPING OPTICAL FIBRES .
  4. Crimping head (crimping MQS contacts)  . See 61 13 ... CRIMPING MICRO QUADLOCK SYSTEM CONTACTS (MQS) .
  5. Crimping head (crimping MPQ contacts)  . See 61 13 ... CRIMPING MICRO POWER QUADLOCK CONTACTS (MPQ) .
  6. Replacement blade (face-cutting fibre-optic cables)
  7. Replacement blade with tool (insulation stripping unit)
  8. Universal crimping head
     Fig 3: Identifying Special Tool Kit

     Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (large contacts): 

• Special tool 61 0 200  (crimping set)
• Special tool 61 0 210  (matrix set LSK 8)
• Special tool 61 0 220  (matrix set SLK 2.8)
• Special tool 61 0 230  (matrix set MAK 8/DFK4)

Fig 4: Identifying Special Tool Kit

Courtesy of BMW OF NORTH AMERICA, INC.

Crimping antenna elbow plugs: 

• Special tool 61 9 041  (hand crimping tool)
• Special tool 61 9 044  (matrix)

Fig 5: Identifying Special Tool (61 9 041) And (61 9 044)

Courtesy of BMW OF NORTH AMERICA, INC.

Repair kit for ignition cables and for crimping fan connector receptacles 4 mm ²  : 

• Special tool 12 1 080 

Handling: 

• Crimping stop parts (contacts)  . See 61 13 CRIMPING STOP PARTS .
  Fig 6: Identifying Special Tool Kit

  Courtesy of BMW OF NORTH AMERICA, INC.

Repairing ribbon cables: 

• Special tool 61 1 190 

Handling: 

• Repairing ribbon cables  . See 61 13 ... REPAIRING RIBBON CABLES .
  Fig 7: Identifying Special Tool

  Courtesy of BMW OF NORTH AMERICA, INC.