Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSBMW1993740IL (E32/2) V8-3982CC 4.0L DOHC (M60)REPAIR AND DIAGNOSISHEATING AND AIR CONDITIONINGDESCRIPTION AND OPERATIONCLIMATE CONTROL SYSTEMS, SYSTEM SPECIFICIHKA (INTEGRATED HEATING AND AIR CONDITIONING SYSTEM)IHKA E32AIR INTAKE
1993 BMW 740iL (E32/2) V8-3982cc 4.0L DOHC (M60)
Air Intake
1993 BMW 740iL (E32/2) V8-3982cc 4.0L DOHC (M60)SECTION Air Intake
IHKA E32 AIR INTAKE
The air intake flaps (2 fresh and 2 recirculating) are operated as pairs by stepper motors (fresh and recirculating) the same way as on the IHKR systems.
IHKA air intake flap operating logic is:
- With the engine running and the IHKA system turned "off" (blower thumbwheel in "0"), the control module closes the fresh air flaps and the recirculating air flaps.
- Rotating the thumbwheel out of position "0" turns on the IHKA system and the fresh air flaps open fully (100% open).
- With the IHKA system operating, pressing the recirculating air button causes the fresh air flaps to close and the recirculating air flaps to open.
- If, during normal system operation (A/C compressor button pressed, recirculating air button not pressed), the left Y-factor drops to -20% (heavy cooling demand), the control module automatically closes the fresh air flaps to about 1/3 open and fully opens the recirculating air flaps.
- This "auto-recirc" mode is maintained until the left Y-factor rises to 5% (moderate cooling demand), at which time the recirculating air flaps fully close and the fresh air flaps fully open again.
NOTE: The "auto-recirc" mode is possible only with the A/C compressor button pressed. If the A/C compressor button is not pressed, the fresh air flaps will remain fully open and the recirculating air flaps will remain fully closed, regardless of Y-factor.
- At vehicle speeds above 37 mph the control module partially closes the fresh air flaps to compensate for the ram-air effect as shown below:
NOTE: Beginning with control module software version "02" (9/87), the vehicle speed input does not affect the fresh air flap position.
- At engine shutdown (with the IHKA system operating), the control module moves the fresh air flaps to the fully open position.
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.