2.0 Fuels for Diesel Engines

1992 BMW 325is AutomaticSECTION 2.0 Fuels for Diesel Engines

Diesel fuel is obtained from distilled crude oil. The distilling process is highly complicated, involving precise control of temperatures and pressures. The diesel fuel quality will vary depending on the refining process and the crude oil source.

BMW of North America recommends using automotive diesel Fuel No. 2 with a minimum cetone rating of 45 for use in the BMW 524td. Never use other fuels such as marine fuel or heating oil, since these fuels do not have the appropriate additives or cetane values.

The cetane number is a measure of the fuel's ignition quality, which influences both the ease of starting and combustion stability.

A high cetane number diesel fuel promotes spontaneous burning of the fuel, which is beneficial in a diesel.

Factors which are important qualities of diesel fuel are the Cloud Point (the temperature at which wax forms in diesel fuel) and the Pour Point (the temperature at which fuel stops flowing). These qualities become very important during low temperature operation. As the temperature drops, wax can sometimes form in the fuel tank, fuel lines and/or fuel filter. If this occurs, the fuel supply lines will become clogged and resulting hard starting and rough running problems.

Temperatures below 20°F (-7°C) are critical to the formation of wax crystals. The following guidelines should solve any cold weather problems which may arise:

NOTE: BMW 524td's are equipped with an integral fuel heater, pre-delivery fuel pump, large capacity fuel filter/water separator, and block heater for cold weather operation which should be sufficient for all but the most extreme cold weather.

If outside temperature is above 20°F (-7°C): 

  • *Use Diesel Fuel No. 2

If outside temperature is below 20°F (-7°C): 

  • Diesel Fuel No. 1, if available, should be used.
  • Customers should ask if diesel fuel is winterized.
  • Diesel Fuel Flow Improver can be added to diesel fuel No. 2 to lower the Cloud Point of the fuel.

NOTE: (1) 100 ml can of additive will treat 1 tank full of diesel fuel; additional quantities will not lower the Cloud Point any further.

Diesel Fuel Flow Improver - Wurth Part No. 893532 (former BMW Part No. 81 22 9 407 289)

  • Diesel Fuel No. 2 can be mixed with kerosene in the proportions shown on the graph. Engine performance will be reduced with more than a 50% mixture of kerosene.
    Fig 1: Diesel Fuel To Kerosene Proportioning Graph
    G03582835Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: * Significant improvement in operation can be achieved by using a combination of both kerosene and the diesel fuel flow improver since the kerosene lowers the point at which the wax formation occurs and the additive modifies the structure of the wax crystals for better flow.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.