CLIP ON Distance Regulation Control Module -J428-, REPLACING, VERSION 1

2019 Audi S5 Prestige, 2D CoupeSECTION CLIP ON Distance Regulation Control Module -J428-, REPLACING, VERSION 1
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NOTE:

If the same distance regulation control module is reinstalled the clips on the distance regulation control module must be replaced.

The clips cannot be removed without being damaged.

Procedure 

-- Remove the distance regulation control module retaining plate. Refer to Distance Regulation Control Module -J428- RETAINING PLATE, REMOVING AND INSTALLING, VERSION 1 .

-- Remove the stud bolt -1- with a suitable tool -2-.

Fig 1: Identifying Stud Bolt Removal With Suitable Tool
GWWA44-10195Courtesy of AUDI OF AMERICA, LLC

-- Place a screwdriver between the hook and the housing.

Fig 2: Place A Screwdriver Between Hook And Housing
GWWA44-10196Courtesy of AUDI OF AMERICA, LLC

-- Bend every hook all the way around with the screwdriver until it audibly breaks off.

-- To prevent the broken hook from getting caught on the housing, remove it from the inside of the clip using needle nose pliers.

-- Insert the new clip into the hole in the housing from the left and then press on it by hand until it clicks into place.

Fig 3: Insert New Clip Into Hole For Housing From Left Side And Push It In By Hand Until It Audibly Engages
GWWA44-10197Courtesy of AUDI OF AMERICA, LLC
  • The tabs on the clip must sit correctly in the recesses.

-- Install the stud bolt.

  • The stud bolt must be parallel inside the hole and correctly aligned to the clip.

-- Turn the stud bolt into the distance regulation control module up to the dimension -a-.

Fig 4: Identifying Dimension -A- To All Studs
GWWA44-10089Courtesy of AUDI OF AMERICA, LLC

-- Measure the dimension -a- on all the stud bolts using the digital caliper and adjust them if necessary.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.