Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
A/C Unit And Air Intake Housing Components, Comfort Climate Control System
- Air Intake Housing
- Removing and installing, refer to A/C UNIT AIR INTAKE HOUSING .
- Disassembling and assembling, refer to A/C UNIT AIR INTAKE HOUSING .
- There are different versions (with and without a connection for the glove compartment cooling).
- Connection for the glove compartment cooling on the air intake manifold, refer to GLOVE COMPARTMENT COOLING TO AIR INTAKE MANIFOLD CONNECTION .NOTE:
From 01.2008, A/C units which have an additional connection for the glove compartment cooling are being installed. On vehicles without glove compartment cooling, this connection is sealed with a plug.
- A/C With Evaporator (comfort A/C System)
- May only be removed when refrigerant circuit has been removed; bring vehicle to a workshop that has the necessary tools and in which the work can be performed accordingly by qualified personnel. Refer to General Information .
- Evaporator with the A/C installed, removing and installing, refer to EVAPORATOR, A/C UNIT INSTALLED .
- A/C unit with evaporator, removing and installing, refer to A/C UNIT .
- Heating and A/C unit, disassembling and assembling, refer to A/C UNIT .
- Clean air conditioning system evaporator with Ultrasound A/C Cleaner VAS 6189A, refer to A/C SYSTEM EVAPORATOR, CLEANING .
- Recirculation Door Motor -V113-
- Removing and installing, refer to RECIRCULATION DOOR -V113- .
- Airflow Door Motor -V71-
- Removing and installing, refer to AIRFLOW DOOR V71 .
- Coolant Pipes To Heater Core
- Expansion Valve
- Refrigerant lines, disconnecting and reconnecting, refer to REFRIGERANT LINES WITH INNER HEAT EXCHANGER .
- Removing and installing, refer to EXPANSION VALVE .
- Grommet
- For sealing the opening through the plenum chamber rear wall for the refrigerant lines.
- Left Temperature Door Motor -V158-
- Removing and installing, refer to LEFT TEMPERATURE DOOR V158 .
- Cover For The Refrigerant Pipes Leading To The Evaporator
- Removing and installing, refer to EVAPORATOR, A/C UNIT INSTALLED .
- Left Center Vent Motor -V110-
- Removing and installing, refer to LEFT CENTER VENT V110 .
- Left Footwell Door Motor -V108- and Left Center Vent Motor removing and installing, refer to LEFT RETAINING PLATE WITH FOOTWELL DOOR V108 AND LEFT CENTER VENT V110 .
- Left Center Vent Motor, removing and installing, refer to LEFT CENTER VENT V110 .
- Defroster Door Motor -V107-
- Removing and installing, refer to DEFROSTER DOOR V107 .
- Left Footwell Door Motor -V108-
- Removing and installing, refer to LEFT FOOTWELL DOOR AND FOOTWELL DOOR .
- Left Footwell Door Motor with the control motors and Left Center Vent Motor, removing and installing, refer to LEFT RETAINING PLATE WITH FOOTWELL DOOR V108 AND LEFT CENTER VENT V110 .
- Left Condensation Water Drain Connection, (Driver Side)
- Condensation water drain valve, checking, removing and installing, refer to CONDENSATION WATER DRAIN HOSE .
- Rear Temperature Door Motor -V137-
- Removing and installing, refer to TEMPERATURE REGULATOR DOOR V68 AND REAR TEMPERATURE DOOR V137 .
- Left Footwell Vent Temperature Sensor -G261-
- Removing and installing, refer to LEFT FOOTWELL OUTLET AND VENT .
- The left footwell vent temperature sensor is installed in the left footwell vent.
- Connection to the Climatronic Control Module -J255- on the A/C Wiring Harness.
- Right Footwell Vent Temperature Sensor -G262-
- Removing and installing, refer to RIGHT FOOTWELL VENT G262 .
- The right footwell vent temperature sensor is installed in the right footwell vent.
- Fresh Air Blower Control Module -J126-
- Removing and installing, refer to FRESH AIR BLOWER CONTROL MODULE J126 .
- Check using Vehicle Diagnosis, Testing and Information System VAS 5051 in "Guided Fault Finding" function.NOTE:
Different versions, refer to FRESH AIR BLOWER V2 .
- Evaporator
- A/C unit with evaporator, removing and installing, refer to A/C UNIT .
- Evaporator with the A/C installed, removing and installing, refer to EVAPORATOR, A/C UNIT INSTALLED .
- Right Condensation Water Drain Connection (Passenger Side)
- Condensation water drain valve, checking, removing and installing, refer to CONDENSATION WATER DRAIN HOSE .
- Heat Exchanger For Heater Unit
- Heat exchanger with the A/C installed, removing and installing, refer to A/C UNIT HEAT EXCHANGER .
- Auxiliary Air Heater Heating Element -Z35- / Honeycomb
- The auxiliary air heater heating element is only installed on diesel vehicles.
- Vehicles with gasoline engine (without auxiliary air heater heating element) have a honeycomb installed as a place holder (this assures that current conditions in the A/C with and without auxiliary air heater heating element are the same).
- Auxiliary Air Heater Heating Element / Honeycomb with A/C system installed, removing and installing, refer to AUXILIARY AIR HEATER HEATING ELEMENT .NOTE:
In MY 2009, as a running change, a new version of the auxiliary air heater heating element is being installed (the heating element is a bit more narrow); be sure to use the correct version and note the allocation as shown in the Electronic Parts Information.
- Right Temperature Door Motor -V159-
- Removing and installing, refer to RIGHT TEMPERATURE DOOR V159 .
- Right Center Vent Motor -V111-
- Removing and installing, refer to RIGHT CENTER VENT V111 .
- Right Footwell Door Motor -V109- with the control motors and Right Center Vent Motor, removing and installing, refer to RIGHT RETAINING PLATE WITH FOOTWELL DOOR V109 AND RIGHT CENTER VENT V111 .
- Right Footwell Door Motor -V109-
- Removing and installing, refer to RIGHT FOOTWELL DOOR V109 .
- Right Footwell Door Motor with the control motors and Right Center Vent Motor, removing and installing, refer to RIGHT RETAINING PLATE WITH FOOTWELL DOOR V109 AND RIGHT CENTER VENT V111 .
- Fresh Air Blower -V2-
- Removing and installing, refer to FRESH AIR BLOWER V2
- Check using Vehicle Diagnosis, Testing and Information System VAS 5051 in "Guided Fault Finding" function.NOTE:
Different versions, refer to FRESH AIR BLOWER V2 .
- Dust and Pollen Filter
- Removing and installing, refer to DUST AND POLLEN FILTER .
- Follow the replacement intervals. Refer to Maintenance, Diagnosis .
- Different versions with and without activated charcoal filter element, refer to DUST AND POLLEN FILTER WITH ACTIVATED CHARCOAL INSERT .
- Evaporator Vent Temperature Sensor -G263-
- Removing and installing, refer to EVAPORATOR VENT G263 .
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.