Refrigerant Circuit O-Rings

2009 Audi TT S Quattro, 2D CoupeSECTION Refrigerant Circuit O-Rings
  • Always use O-rings only once, replace.
  • Coat O-ring seals with refrigerant oil before inserting.
  • Make sure O-rings are seated properly on pipe or in groove.
  • Perform the work under clean conditions (even the smallest deposit such as a hair may cause a leak).
NOTE:

Install only O-rings that are resistant to refrigerant R134a and corresponding refrigerant oil. The O-rings are color-coded to avoid mistakes (currently "red", "light purple" and "dark purple").

The O-ring dimensions -a- and -b- are different depending on installation location.

Fig 1: Checking O-Ring Seals Diameters
GWWA87-0021Courtesy of AUDI OF AMERICA, LLC

In addition to the color-coded O-ring seals, use is also made at the factory of black O-ring seals for certain connections.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.