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HOMESERVICE MANUALSAUDI2009A6 BASEREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 23 (6-SPEED MANUAL TRANSMISSION 02X, FOUR-WHEEL DRIVE)34 CONTROLS, HOUSINGTRANSMISSION, DISASSEMBLING AND ASSEMBLINGDISASSEMBLING AND ASSEMBLING SEQUENCENOTES
2009 Audi A6 Base

Disassembling and assembling sequence: Notes

2009 Audi A6 BaseSECTION Notes
WARNING: This page is about a different car, the 2008 Audi A4, 2007 Audi A4, 2006 Audi A4, and 2005 Audi A4. However, it is still accessible from the selected car via links, so may be relevant.

Removing and installing ball bearing for input shaft, end cover, Torsen differential, transmission cover, selector shaft and bearing housing with input shaft and pinion shaft/hollow shaft.

Fig 1: Identifying Special Tools -- Transmission Disassembling And Assembling Sequence (1 Of 4)
GW00018955Courtesy of VOLKSWAGEN UNITED STATES, INC.

Special tools, testers and auxiliary items required 

  • Drift sleeve VW 244 B
  • Thrust plate VW 401
  • Thrust plate VW 402
  • Thrust disc VW 412
  • Tube 60 mm dia. VW 415 A
  • Thrust pad con. 8/65 VW 433
Fig 2: Identifying Special Tools -- Transmission Disassembling And Assembling Sequence (2 Of 4)
GW00018956Courtesy of VOLKSWAGEN UNITED STATES, INC.

Special tools, testers and auxiliary items required 

  • Sleeve VW 519
  • Holding fixture VW 540
  • Extension 30 - 23
  • Press tool 40 - 21
  • Sleeve 40 - 103
  • Thrust piece 40 - 105
Fig 3: Identifying Special Tools -- Transmission Disassembling And Assembling Sequence (3 Of 4)
GW00019109Courtesy of VOLKSWAGEN UNITED STATES, INC.

Special tools, testers and auxiliary items required 

  • Drift sleeve 41 - 501
  • Transmission holder 2004
  • Lock pin 2064
  • Thrust piece 3002
  • Replacement stud (M8 and M10) 3114/2
  • Wheel bearing assembly set 3253
Fig 4: Identifying Special Tools -- Transmission Disassembling And Assembling Sequence (4 Of 4)
GW00018958Courtesy of VOLKSWAGEN UNITED STATES, INC.

Special tools, testers and auxiliary items required 

  • Workshop press V.A.G 1290 A
  • Drip tray V.A.G 1306
  • Torque wrench V.A.G 1331
  • Torque wrench V.A.G 1332
  • Taper roller bearing puller V.A.G 1582
  • Adapter V.A.G 1582/12
  • - 1  - Internal puller Kukko 21/2
  • - 2  - Puller Kukko 18/2

Special tools, testers and auxiliary items required 

Fig 5: Identifying Special Tools - Kukko 20/10 Puller Set
GW00008542Courtesy of VOLKSWAGEN UNITED STATES, INC.
  • - 1  - Two-arm puller Kukko 20/10
  • - 2  - Puller hook, length 200 mm
  • - 2  - Puller hook, length 250 mm
  • Fitting tool T10246
  • Holding plate T40086
  • Holding plate T40088/1
  • Sleeve T40088/2
  • Feeler gauge
  • 2 bolts M8 (length 70 mm) with washers
  • Sealing paste AMV 188 001 02 
  • Assembly sleeve 01E311120 
  • Locking fluid AMV185101A1 
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.