Steering Gear Overview, Generation II And III

2008 Audi A3 Base, 2.0 E, Automatic DCTSECTION Steering Gear Overview, Generation II And III

-Arrow- points in direction of travel

Fig 1: Exploded View Of Electromechanical Steering Gear, Servicing
GWWN48-10178Courtesy of AUDI OF AMERICA, LLC
  1. Steering Gear Housing
  2. Tie Rod
    • 100 Nm
    • If faulty, replace with tie rod end.
    • Removing and installing, refer to TIE ROD .
  3. Left Tie Rod End
    • Check dust caps for damage and correct seating.
  4. Nut
    • 50 Nm
    • Nut must be counter held on tie rod end using a wrench when loosening and tightening.
  5. Spring Clamp
  6. Boot
    • Removing and installing, refer to BOOT .
    • Check for damage.
    • Must not be twisted after toe is adjusted.
  7. Clamp
    • Always replace if removed.
    • Install new clamp using locking pliers VAS 6199.
  8. Gasket
    • Between steering gear and vehicle interior.
  9. Bolt
  10. Cover
  11. Seal
  12. Steering Pinion with Steering Torque Sensor
  13. Sensor Wire
  14. Right Tie Rod End
    • Check dust caps for damage and correct seating.
  15. Bolt
  16. Clamp with Nuts
    • Removing and installing, refer to GENERATION II STEERING GEAR RUBBER BUSHING .
    • Always replace if removed.
    • Not installed on vehicles with Generation III steering gear.
    • The Generation III steering gear is secured to the housing with a bolt in this location.
  17. Rubber Bushing
  18. Bracket
  19. Seal
  20. Servo Motor with Control Module
    • With power steering control module -J500-.
    • with electromechanical power steering motor -V187-.
    • With Engine Speed (RPM) sensor -G577-.
    • Can be checked in "Guided Fault Finding" using the vehicle diagnostic tester
  21. Contact Foil
  22. Hydraulic Thrust Piece
  23. Seal
  24. Seal
    • Insert into steering gear housing between thrust piece and adjustment screw.
  25. Adjustment Bolt
  26. Rubber Plug
  27. Adjustment Bolt
  28. Spring
  29. Screw Plug
  30. Nut
    • Always replace if removed.
  31. Retaining Clip
  32. Seal
  33. Mechanical Thrust Piece
  34. Contact Foil
RENDER: 1.0x

NO RELATED

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