Engine, Installing

2008 Audi A3 Base, 2.0 E, Automatic DCTSECTION Engine, Installing
WARNING: This page is about a different car, the 2013 Audi A3, 2012 Audi A3, 2011 Audi A3, and 2010 Audi A3. However, it is still accessible from the selected car via links, so may be relevant.

Tightening Specifications 

NOTE:

Tightening specifications only apply to lightly greased, oiled, phosphated or blackened nuts and bolts.

Additional lubricants, such as engine or transmission oil are permissible, although lubricants containing graphite are not.

Do not use any degreased parts.

Tolerance for tightening specifications ±15%.

Tightening specifications, refer to SUBFRAME ASSEMBLY OVERVIEW .

Additional tightening specifications 

Component Nm
Bolts and nuts M6 10
  M7 15
  M8 20
  M10 40
  M12 65
Exceptions:  
Driveshaft heat shield to the cylinder block 35
Front underbody crossmember to the body 23

Mounting, S-tronic transmission to engine

Fig 1: Identifying Direct Shift Automatic Transmission To Engine Mounting Bolts
GWWA34-10045Courtesy of AUDI OF AMERICA, LLC
Item Bolt Nm
1, 3, 10 M12x55 80
5 M12x65 80
6, 7, 8 M10x50 40
9 M12x70 80
2, 4 Starter, securing. Refer to REMOVAL AND INSTALLATION
A Alignment sleeves for centering

Installation is in reverse order of removal, note the following:

  • The engine/transmission subassembly is attached to the engine bracket T10012.
NOTE:

Replace bolts which have been tightened to an additional torque.

Replace self-locking nuts and bolts as well as sealing rings, seals and O-rings.

The hose connections as well as the air guide pipes and hoses must be free of oil and grease before installing.

Secure all hose connections with hose clamps appropriate for the model.

In order to be able to securely mount the air guide hoses on their connectors, spray the bolts on the previously used clamps with a rust remover.

During installation, all cable ties must be installed at the same location.

-- Make sure the intermediate plate is engaged on the sealing flange and slide onto the guide sleeves -arrows-.

Fig 2: Identifying Intermediate Plate Is Hooked In At Sealing Flange And Is Pushed Onto Alignment Sleeves
GWWA13-0682Courtesy of AUDI OF AMERICA, LLC

-- If the alignment sleeves -A- for centering the engine and transmission are missing inside the cylinder block, then install the sleeves.

-- If a needle bearing is installed in crankshaft, remove needle bearing. Refer to NEEDLE BEARING ON CRANKSHAFT .

-- Lightly lubricate transmission input shaft splines with clutch disc connection lubricating grease.

-- Check clutch drive plate centering.

-- If the alignment sleeves -A- for centering the engine and transmission are missing inside the cylinder block, then install the sleeves.

Fig 3: Identifying Direct Shift Automatic Transmission To Engine Mounting Bolts
GWWA34-10045Courtesy of AUDI OF AMERICA, LLC

-- If no needle bearing is installed in crankshaft, install needle bearing. Refer to NEEDLE BEARING ON CRANKSHAFT .

-- Tighten the transmission to the engine.

-- Guide the engine/transmission subassembly into the body.

-- Install the bolts -arrows- for the subframe mount on the engine side first by hand all the way.

Fig 4: Identifying Mounting Bolts Of Subframe Mount/Engine Bracket
GWWN10-0437Courtesy of AUDI OF AMERICA, LLC

-- Install the bolts -arrows- for the subframe mount on the transmission side first by hand all the way.

Fig 5: Identifying Bolts To Assembly Mounting On Transmission
GWWA10-1678Courtesy of AUDI OF AMERICA, LLC
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.