Engine, Installing

2005 Audi A6 3.2 TSECTION Engine, Installing
WARNING: This page is about a different variant/trim than selected.
NOTE:

During assembly, replace self-locking nuts and bolts.

Always replace bolts that are tightened to torque as well as sealing rings, gaskets and O-rings.

Secure all hose connections using hose clamps appropriate for the model type. Refer to parts .

When installing, bring all cable ties back to the same positions.

Installation dimension for torque converter, checking

GWWV32-0069Courtesy of AUDI OF AMERICA, LLC

When the torque converter is installed correctly, distance between lower contact surfaces of threaded holes at torque converter and contact surface of bell housing on Automatic Transmission is approximately 19 mm.

WARNING:

If the torque converter is incorrectly installed, the torque converter coupling and ATF pump could be damaged when transmission and engine are flanged together.

-- Make sure the centering sleeves for the engine to transmission are installed in the cylinder block. Install if necessary.

-- Bolt transmission to engine.

WARNING:

Keep checking whether the torque converter behind the drive plate can be turned before and during tightening of the bolts at engine/transmission flange. If the torque converter cannot be turned, it must be assumed that it has not been inserted properly and that the coupling plate of the ATF pump and therefore the transmission will be destroyed during the final tightening of the bolts.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.