Camshaft Adjustment Valve, checking

2005 Audi A6 3.2 TSECTION Camshaft Adjustment Valve, checking
WARNING: This page is about a different variant/trim than selected.

This procedure is used to check the Camshaft Adjustment Valves N205 and N208.

Special tools, testers and auxiliary items required 

  • Multimeter V.A.G 1526 A or equivalent.
  • Voltage Tester VAG1527B or equivalent.
  • Adapter Cable (121-Point) VAG1598/31.
  • Connector Test Set VAG1594C.

Test requirements 

NOTE:
  • Voltage for camshaft adjustment solenoid valves is supplied via the Motronic Engine Control Module (ECM) Power Supply Relay J271.

Test sequence 

Cylinder bank 1 (right): 

Fig 1: Disconnecting 6-Pin Electrical Harness Connector From Heated Oxygen Sensor (HO2S) -G39- And Oxygen Sensor (O2S) Heater -Z19- (Bank 1, Sensor 1)
GW00022489Courtesy of VOLKSWAGEN UNITED STATES, INC.
  • Disconnect electrical connector - - from Camshaft Adjustment Valve 1 N205.

Cylinder bank 2 (left): 

Fig 2: Removing Screw Retaining Coolant Reservoir
GW00018081Courtesy of VOLKSWAGEN UNITED STATES, INC.
  • Remove screw - arrow  - retaining coolant reservoir.
Fig 3: Disconnecting Electrical Connector From Engine Coolant Level (ECL) Warning Switch F66 At The Bottom Of Coolant Reservoir
GW00022490Courtesy of VOLKSWAGEN UNITED STATES, INC.
  • Disconnect electrical connector from Engine Coolant Level (ECL) Warning Switch F66 at the bottom of coolant reservoir and set aside the coolant reservoir with coolant hoses - - and - - connected.
  • Disconnect electrical connector - - from Camshaft Adjustment Valve 2 N208.

Checking internal resistance 

Fig 4: Identifying Engine Coolant Temperature (ECT) Sensor G62 Terminals
GW00014523Courtesy of VOLKSWAGEN UNITED STATES, INC.
  • Using Multimeter V.A.G 1526 A or equivalent, check the following wiring connections for open circuit.

Specified value: 8 to 13 Ω.

If specified value is not obtained:

  • Replace faulty Camshaft Adjustment Valve.

If specified value is obtained:

Checking voltage supply 

Fig 5: Identifying 2-Pin Electrical Harness Connector & Terminals
GW00001018Courtesy of VOLKSWAGEN UNITED STATES, INC.
  • Using Voltage Tester VAG1527B or equivalent, check the following wiring connection for voltage.
Harness connector Terminal Measure to
1 Engine Ground (GND)
  • Operate starter briefly:

LED must light up.

  • Switch ignition off.

If LED does not light up:

  • Check wiring connection from terminal 1 of the electrical harness connector via fuse to Motronic Engine Control Module (ECM) Power Supply Relay J271 terminal 2 for an open circuit:

Specified value: Wire resistance max 1.5 Ω.

If specified value is not obtained:

  • Check wiring for a short circuit to Battery positive (+) or an open circuit.
  • If necessary, repair wiring connection.

If LED lights up.

Checking activation 

  • Connect Adapter Cable (121-Point) VAG1598/31 to wiring harness of Engine Control Module (ECM) J623 ; the ECM is not connected. → Diagnostic tester, connecting .
Fig 6: Identifying 2-Pin Electrical Harness Connector & Terminals
GW00001018Courtesy of VOLKSWAGEN UNITED STATES, INC.
  • Using Adapter Cable (121-Point) VAG1598/31 and Multimeter V.A.G 1526 A or equivalent, check the following wiring connections for an open circuit.
  • Camshaft Adjustment Valve 1 N205 (bank 1).
Harness connector Terminal Test box Socket
2 115
  • Camshaft Adjustment Valve 2 N208 (bank 2).
Harness connector Terminal Test box Socket
2 120

If specification is not obtained:

  • Check wiring for a short circuit to Battery positive (+) or an open circuit.
  • If necessary, repair wiring connection.

If no malfunctions are found in the wiring:

If no malfunctions are detected:

Assembly is performed in reverse order of removal. Note the following:

Final procedures 

After repair work, the following work steps must be performed in the mentioned sequence:

  1. Check DTC memory..
  2. If necessary, erase DTC memory..
  3. If DTC memory was erased, generate readiness code..
  • End diagnosis and switch ignition off.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.