Engine Coolant Temperature (ECT) sensor -G62-, checking

2005 Audi A6 3.2 TSECTION Engine Coolant Temperature (ECT) sensor -G62-, checking
WARNING: This page is about a different car, the 2006 Audi A4, 2005 Audi A4, 2004 Audi A4, 2003 Audi A4, and 2002 Audi A4. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Special Tools - Engine Coolant Temperature (ECT) Sensor -G62-, Checking
GW00015457Courtesy of VOLKSWAGEN UNITED STATES, INC.

Special tools and equipment 

  • VAG1526 A
  • VAG1594 A
  • VAG1598/31
  • VAS5051 with VAS5051/1

Installation location. Refer to Component locations, overview 

Test requirements: 

  • Engine cold

Test sequence 

Fig 2: Diagnostic System VAS 5051: Display
GW00006284Courtesy of VOLKSWAGEN UNITED STATES, INC.

Display on VAS5051:

  • Under -1- select diagnostic function "08 - Read measured value block".
Fig 3: Diagnostic System VAS 5051: Display
GW00006285Courtesy of VOLKSWAGEN UNITED STATES, INC.

Display on VAS5051:

1 - Enter display group

  • Enter "004" for "display group number 004" in zone -2- and confirm entry by pressing -Q- button.
Fig 4: Diagnostic System VAS 5051: Display
GW00006286Courtesy of VOLKSWAGEN UNITED STATES, INC.

Display on VAS5051:

  • Check indication in display field -3-.
  Display zones 
  1 2 3 4
Display group 004: Coolant temperature with engine idling 
Display  xxxx RPM xx.x V xxx.x°C  xxx.x°C
Display  Engine speed Battery voltage Coolant temperature  Intake air temperature
Range      -48.0 to 143.0°C   
Specif. value  xxxx RPM 12.0 to 15.0 V The temperature reading should increase evenly  from ambient temperature up to 110°C

If display zone 3 shows an implausible value:

Fig 5: Disconnecting Electrical Harness Connector At Engine Coolant Temperature (ECT) Sensor -G2-/-G62-
GW00017787Courtesy of VOLKSWAGEN UNITED STATES, INC.
  • Disconnect connector -2- at Engine Coolant Temperature (ECT) sensor -G2-/-G62-.
Fig 6: Engine Coolant Temperature Sensor G62 Terminals
GW00000972Courtesy of VOLKSWAGEN UNITED STATES, INC.
  • Connect multimeter between terminals C and D of sensor to measure resistance.

Range A shows resistance values for temperature range 0 to 50°C and range B shows the values for temperature range 50 to 100°C.

Fig 7: Resistance Values Graph
GW00001080Courtesy of VOLKSWAGEN UNITED STATES, INC.

Sample readings:

  • 30°C corresponds to a resistance of 1500 to 2000 Ω
  • 80°C corresponds to a resistance of 275 to 375 Ω

If specified value is not attained:

  • Replace engine coolant temperature sensor.

If specified value is attained:

Fig 8: Coolant Temperature Sensor Terminals
GW00015756Courtesy of VOLKSWAGEN UNITED STATES, INC.
  • Check for open circuit and short to positive or ground in following wiring connections:
Connector 
Terminal 
Test box VAG1598/31 
Socket 
3 108
4 (signal) 93
  • Test for short circuits between two wires.
  • Repair any open/short circuit as necessary.

If no wiring malfunction is detected:

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.